英田エンジニアリング List of Products and Services

Introduction of the manufacturing line for aluminum battery cases for electric vehicles. We will design the cold roll forming machine and its associated equipment tailored to the customer's requirements. Additionally, we carry out all processes in-house, from the design of forming rolls, shape analysis, precision machining, to heat treatment. This integrated manufacturing approach has enabled us to achieve high quality and short delivery times.

• Manufacturing Equipment

Eida Engineering consistently manufactures everything in-house, from the development and design of crushers to assembly and maintenance, as well as the design, precision machining, and heat treatment of blades. By insisting on in-house production, we thoroughly manage quality and aim to create products that our customers can use with confidence. 【Features of the VEGA Series】 1. In the case of overload, the cutter automatically reverses to prevent trouble before it occurs. 2. The cutter blade has a special shape with a large hook, providing excellent biting performance. 3. Each cutter blade is arranged so that cutting positions do not occur simultaneously, concentrating immense crushing force in a single cut. 4. Crushing is done at low speed, resulting in less noise and dust generation, as well as low vibration. It can operate without the need for foundation work.

• others

Eida Engineering consistently manufactures everything in-house, from the development and design of crushers to assembly and maintenance, as well as the design of blades, precision machining, and heat treatment. By insisting on in-house production, we thoroughly manage quality and aim to create products that our customers can use with confidence. 【Features of the VEGA Series】 1. In the case of overload, the cutter automatically reverses to prevent troubles before they occur. 2. The cutter blades have a special shape with large hooks, providing excellent biting performance. 3. Each cutter blade is arranged so that shear positions do not occur simultaneously, concentrating immense crushing force in a single shear. 4. Crushing is done at low speed, resulting in less noise and dust generation, as well as low vibration. It can operate without the need for foundation work.

• others

Eida Engineering consistently manufactures everything in-house, from the development and design of crushers to assembly and maintenance, as well as the design of blades, precision machining, and heat treatment. By insisting on in-house production, we thoroughly manage quality and aim to create products that our customers can use with confidence. 【Features of the VEGA Series】 1. In the event of overload, the cutter automatically reverses to prevent trouble before it occurs. 2. The cutter blades have a special shape with large hooks, providing excellent biting performance. 3. Each cutter blade is arranged so that shear positions do not occur simultaneously, concentrating tremendous crushing force in a single shear. 4. Crushing is done at low speed, resulting in less noise and dust generation, as well as low vibration. It can operate without the need for foundation work.

• others

Eida Engineering consistently manufactures everything in-house, from the development and design of crushers to assembly and maintenance, as well as the design of blades, precision machining, and heat treatment. By insisting on in-house production, we thoroughly manage quality and aim to create products that our customers can use with confidence. Additionally, to consistently cut pruning branches and leaves to a specified size, blades with high wear resistance and high toughness are necessary. By utilizing our original material developed in-house (improved SKD61 steel), we can solve the problems of blade cracking and chipping during contamination with foreign substances, achieving a long lifespan.

• others

Eida Engineering consistently manufactures everything in-house, from the development and design of crushers to assembly and maintenance, as well as the design of blades, precision machining, and heat treatment. By insisting on in-house production, we thoroughly manage quality and aim to create products that our customers can use with confidence. Additionally, to consistently cut pruning branches and leaves to a specified size, blades with high wear resistance and high toughness are required. By utilizing our original material (improved SKD61 steel), we can solve the problems of blade cracking and chipping that occur during foreign object contamination, achieving a long lifespan.

• others

The number of thefts has been gradually decreasing since 2002, but nearly 5,000 thefts are still occurring domestically. Among these, the damage caused without a key (when the engine key is not nearby) accounts for a high percentage of 76.9%. "i/lock" is an electric vehicle theft prevention device that can be installed in your home or company parking lot. It blocks the vehicle's path with an upright barricade, protecting your beloved car from theft. When the barricade descends, it becomes flat against the ground, allowing for smooth entry and exit of the vehicle from any direction. There is no impact even if the vehicle drives over it. It is operated with a small remote control included, allowing for easy raising and lowering with the push of a button, making parking and retrieval stress-free. [Contents] ■ Basic Model AEIL-1 ■ Standard Model AEILS ■ High-Grade Model AEILH (currently under development, expected to appear at exhibitions) ★ Case studies with photos are available. ★ We are looking for sales agents. Please contact us directly for details. ★ We will be exhibiting at the Security and Disaster Prevention Comprehensive Exhibition 2024, with a live demonstration planned. Please check the basic information for details.

• Car and bicycle parking facilities

In this document, we introduce case studies of the automobile theft prevention device "i/lock." We have included case studies of the "BASIC MODEL" and "STANDARD MODEL," each with accompanying photos. The content is designed to be easy to visualize when considering implementation. We encourage you to read it. [Contents] ■BASIC MODEL ■STANDARD MODEL *For more details, please refer to the PDF document or feel free to contact us.

• Car and bicycle parking facilities

"Before your beloved car becomes a victim of theft" i/lock is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to prevent theft. Its space-saving design allows it to become flat with the ground when lowered, preserving the aesthetics of the area. It does not require additional space like a garage or carport. With just the push of a button, it can be easily raised and lowered, allowing for stress-free parking and retrieval. It also features a pinch prevention function, making it safe for families with small children. We offer a basic model at an affordable price and a standard model for those seeking a more luxurious feel. We have received many inquiries across the series! If you have a car you want to protect at home or at work, please contact us first. Feel free to reach out with any questions. *Please note that installation is required for this product. Depending on the number of orders, immediate installation may not be possible. Thank you for your understanding. *The product images are from the development stage and may differ from the actual product specifications.

• Car and bicycle parking facilities

This is a recommended molding machine for metal construction material manufacturers who want more precision than a simple molding machine but find molding machines too expensive. Our company responds to customer needs by being involved from the planning stage through design, manufacturing, trial, and after-sales service. In roll design, we can propose product shapes from cross-sections even without drawings, so please feel free to consult us. *Note that molding rolls and options are available at an additional cost. 【Features】 - It can be purchased at a lower price compared to molding machines. - It offers the same ease of handling as a molding machine. - Roll replacement is easy and does not require skilled labor. Maintenance can be done in-house. - Improved restoration features like scales allow for adjustments at your own timing, maintaining high operational rates. - A cover that encloses the line keeps the factory clean. *For more details, please refer to the PDF materials or feel free to contact us.

• Others/Roofing materials (shingles, cement, steel sheets, aluminum)

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It uses a rising barricade to block the path of the vehicle, helping to prevent theft. When lowered, it becomes flat with the ground, designed to not detract from the landscape. It can be easily raised and lowered with the push of a button, allowing for stress-free parking and retrieval. It also has an anti-pinch feature, ensuring safe use. By reducing the amount of excavation required, we have achieved a significant cut in installation costs, which has been a challenge with traditional anti-theft devices (electric bollards). 【Contractors in the Chubu area wanted】 Requirements for contractors: - Ability to dig into the ground (concrete or asphalt) - Ability to perform electrical work - Recruitment area: Aichi Prefecture/Shizuoka Prefecture Please feel free to contact us with any questions. *This product requires installation. Please understand that depending on the order quantity, immediate installation may not be possible. *The product images are from the development stage. The actual product may differ in specifications.

• Garages, shutters, carports

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to deter theft. When lowered, it becomes flat with the ground, maintaining an unobtrusive design. It can be easily raised and lowered with the push of a button, allowing for stress-free parking and retrieval. It also features a pinch prevention function, ensuring safe use. By reducing the amount of excavation required, we have significantly cut the installation costs that were a challenge with conventional anti-theft devices (electric bollards). 【Contractors in the Kinki area are being recruited】 Requirements for contractors: - Ability to dig into the ground (concrete or asphalt) - Capability to perform electrical work - Recruitment area: Osaka Prefecture / Kyoto Prefecture / Hyogo Prefecture Please feel free to contact us with any questions. *This product requires installation. Please understand that there may be cases where installation cannot be done immediately depending on the order quantity. *The product images are from the development stage and may differ from the actual product specifications.

• Garages, shutters, carports

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to deter theft. When lowered, it becomes flat with the ground, maintaining an unobtrusive design. It can be easily raised and lowered with the push of a button, allowing for stress-free parking and retrieval. It also has a pinch prevention feature, ensuring safe use. By reducing the amount of excavation required, we have significantly cut down on the installation costs that were a challenge with conventional anti-theft devices (electric bollards). 【Contractors in the Kanto area are being recruited】 Requirements for contractors: - Ability to dig into the ground (concrete or asphalt) - Capability to perform electrical work - Recruitment area: Tokyo, Kanagawa, Chiba, Saitama Please feel free to contact us with any questions. *This product requires installation. Please understand that there may be cases where installation cannot be done immediately depending on the order quantity. *The product images are from the development stage and may differ from the actual product specifications.

• Garages, shutters, carports

"Before your beloved car becomes a victim of theft" A new model of the car anti-theft device "i/lock" has been released. Compared to the conventional basic model, its strength has increased. Additionally, it features LED lighting for a touch of luxury, making your car shine even more. This is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with a rising barricade, helping to prevent theft. When lowered, it becomes flat with the ground, ensuring it does not detract from the landscape. With just the push of a button, it can be easily raised and lowered, allowing for stress-free parking and retrieval. It also has an anti-pinch feature, so you can use it with peace of mind. We have received many inquiries alongside the basic model! If you have a car you want to protect at "home!" or "at work!", please contact us first. Feel free to reach out with any questions. *Please note that installation is required for this product. Depending on the number of orders, immediate installation may not be possible, so we appreciate your understanding. *The product images are from the development stage. The actual product may differ in specifications.

• Car and bicycle parking facilities

【Recruitment Conditions for Contractors】 - Nationwide recruitment - Ability to dig into the ground (concrete or asphalt) - Ability to perform electrical work 【About 'i/lock'】 It is an upright electric barricade. By reducing the amount of installation, we have achieved a significant cost reduction that was a challenge with traditional anti-theft devices (electric bollards). *If you are interested, please contact us through the inquiry form.

• Security Sensor Systems

The "i/lock" is an upright electric barricade. By reducing the amount of installation, we achieved significant cost savings. 【Features】 - Automatic operation with a compact remote control - Can be manually released in emergencies such as power outages - Height from the ground when raised: 70 cm - Equipped with a function to prevent pinching of feet and other body parts *For more details, please download the PDF or feel free to contact us. *This product requires installation. Additional charges will apply, so please inquire for more details.

• Security Sensor Systems

At Aida Engineering, the Environmental Equipment Manufacturing Department focuses on the production of blades for crushers, as well as heat treatment of the blades and maintenance (overhauls) of the crushers and their surrounding components. As a manufacturer of crushers, we pride ourselves on our planning, design, and manufacturing capabilities, ensuring quality while delivering durable blades that are resistant to breakage, made from our unique blade materials developed through extensive research, and backed by our heat treatment technology. Our blades are used in various crushers and grinders. We take pride in our technical capabilities to meet many requests, including shape, material, precision, and required delivery times, responding to customer needs. If you are having trouble with the maintenance of your crusher or have inquiries about surrounding components, please feel free to contact us. For more details about our business, please visit our website through the related links below.

• Waste treatment facilities

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to prevent theft. When lowered, it becomes flat with the ground, featuring a design that does not detract from the landscape. It can be easily raised and lowered with the push of a button, allowing for stress-free parking and retrieval. It also has a pinch prevention feature, so you can use it with peace of mind. 【Sales started on April 1, 2022】 We have received many inquiries! If you have a car you want to protect at home or at work, please contact us first. Feel free to reach out with any questions. *Please note that installation work is required for this product. Depending on the number of orders, there may be cases where installation cannot be done immediately. *The product images are from the development stage. The actual product may differ in specifications.

• Security Sensor Systems

The "Baseboard and Floor Rail Flat Plate Production Line" is a device that continuously processes coil material mounted on an uncoiler to perform notching and drilling as specified by your company, and sends the products to the bending machine. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trial, and after-sales service. *For more details, please refer to the PDF document or feel free to contact us.

• Conveyor

The "Plug Pulling Device" is a series of equipment that allows a rod with a plug at the tip to be manually set on a clamp base, and the plug pulling is performed by a push-button operation. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trials, and after-sales service. *For more details, please refer to the PDF document or feel free to contact us.

• others

The "2-Head Round Pipe Chamfering Device" is installed in the refining line. It receives two pipes simultaneously from the front pipe stock section of the previous chamfering machine using a shuttle beam method, and while feeding them at a pitch, it performs alignment, length measurement, and chamfering on three sides at both ends simultaneously, before passing them to the next process after air blowing. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trial, and after-sales service. 【Features】 ■ Installed in the refining line ■ Receives two pipes simultaneously using a shuttle beam method ■ Performs alignment, length measurement, and three-sided chamfering at both ends simultaneously while feeding at a pitch ■ Device that passes to the next process after air blowing *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Zero Flap (AEZF-3)" is a parking device that can be used in barrier-free parking lots, as it has no steps or covers. Since the lifting force of the flap plate can be set arbitrarily, it reduces the risk of vehicle parts being damaged by the flap plate's upward thrust. Additionally, by utilizing this product along with the management system "Ipark’n Concierge," the system "P-ETA" was developed to create a more user-friendly coin parking experience, and it won the Good Design Award 2018. 【Features】 ■ Can be used in barrier-free parking lots as there are no steps or covers ■ The lifting force of the flap plate can be set arbitrarily ■ Reduces the risk of vehicle parts being damaged by the upward thrust of the flap plate ■ Design that prevents customers' feet from getting caught with no steps *For more details, please refer to the PDF document or feel free to contact us.

• Car and bicycle parking facilities

The "Steel Plate Barrier" is a product designed to control the passage of vehicles by having a wide steel plate protrude from the ground and sink. It uses pneumatic operation, is environmentally friendly, and is barrier-free. The wide steel plate and sturdy chain create an overwhelming image of preventing passage. It can be used for vehicle entry and exit management at important facilities both domestically and internationally, as well as for preventing unauthorized vehicle intrusions at airports, nuclear power plants, and for counter-terrorism measures. 【Features】 ■ Drive method: Pneumatic ■ Impact energy resistance: Equivalent to a vehicle weight of 25t at 40km/h *For more details, please refer to the PDF document or feel free to contact us.

• Car and bicycle parking facilities

The "Electric Bollard (AEB-1560)" is an intrusion prevention device (rising bollard) that operates using an electric motor. It can withstand a collision with a vehicle weighing 2 tons at a speed of 15 km/h and is suitable for managing vehicle entry and exit at office buildings, as well as preventing theft of luxury cars from garages. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trials, and after-sales service. 【Features】 ■ Drive method: Electric motor ■ Collision energy resistance: Withstands a collision with a vehicle weighing 2 tons at a speed of 15 km/h *For more details, please refer to the PDF document or feel free to contact us.

• Car and bicycle parking facilities

The "Pneumatic Bollard (AEPB-2770)" is a vehicle intrusion prevention device (rising bollard) that operates using pneumatic power (0.6MP). It can withstand a collision with a vehicle weighing 2 tons at 50 km/h and is suitable for managing vehicle entry and exit at critical facilities and for counter-terrorism measures. Our company responds to customer requests by being involved from the planning stage through design, manufacturing, trials, and after-sales service. 【Features】 ■ Drive method: Pneumatic (0.6MP) ■ Collision energy resistance: Withstands a collision with a vehicle weighing 2 tons at 50 km/h *For more details, please refer to the PDF document or feel free to contact us.

• Car and bicycle parking facilities

If you need the production of molding machines using roll forming processing, please leave it to us. With the technology and achievements we have cultivated over many years, we will design dedicated machines tailored to your needs. We would like to introduce our "special pipe manufacturing machines." We also have pipe manufacturing machines for titanium pipes and copper pipes, as well as a lineup that includes clad pipes (wrapping stainless steel plates around the circumference of iron pipes), corrugated pipes with special processing, and fold pipes that do not require welding. We will design and manufacture according to your application. 【Features】 ■ We also offer pipe manufacturing machines for titanium pipes and copper pipes. ■ Designed and manufactured according to your application. *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "AI-40U Cassette-Type High-Precision Pipe Manufacturing Line" is a forming roll shaping line designed to produce small-diameter round pipes that require high precision. The roll exchange of the forming machine adopts a cassette exchange method, allowing for quick changeovers. High-frequency welding is performed during the shaping process, followed by cutting the outer bead. In addition, we also offer the "AI-65U Cassette-Type High-Speed Pipe Manufacturing Line," which produces round and square pipes at high speed. 【Features】 ■ The roll exchange of the forming machine adopts a cassette exchange method ■ Quick changeovers are possible ■ An inner bead cutter can also be installed ■ Product cutting is done with a new type of circular saw cutting machine ■ The cutting surface is clean *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "AT-75U Stainless Steel Pipe Manufacturing Line" is a forming roll shaping line that produces stainless steel round and square pipes. The producible sizes range from φ25×t0.8 to φ114.3×t4.0. It can handle thicker plate materials as well. Plasma + high pulse TIG welding is performed, followed by bead polishing on the outer surface using a bead polishing device. Product cutting is done with a new low-speed circular saw cutting machine, resulting in minimal burrs and clean cut surfaces, and it is equipped with a stacking platform that allows for automatic accumulation. 【Features】 ■ Producible sizes range from φ25×t0.8 to φ114.3×t4.0 ■ Product cutting is done with a new low-speed circular saw cutting machine ■ Minimal burrs and clean cut surfaces ■ Equipped with a stacking platform for automatic accumulation *For more details, please refer to the PDF document or feel free to contact us.

• others

The "FTL Precision Tube Mill Line" is a machine that contributes not only to Japan but also to the future of the world. It is a cold pipe roll forming machine that achieves low cost while maintaining the same precision as conventional machines. In traditional welding pipe forming machines, the outer diameter precision was ±0.05mm and roundness was 0.05mm, but this product achieves an outer diameter precision of 0.015mm and roundness of 0.02mm. It can achieve approximately three times the precision. Not limited to weak electrical equipment, it can provide significant energy savings and CO2 reduction effects across various industries, including automotive manufacturing lines and various industrial equipment. 【Features】 ■ Achieves outer diameter precision of 0.015mm and roundness of 0.02mm ■ Can achieve approximately three times the precision ■ Transformed into a revolutionary forming machine that allows even inexperienced individuals and women to perform advanced processing tasks ■ Capable of manufacturing high-precision pipes at low cost ■ Can achieve significant energy savings and CO2 reduction effects across various industries *For more details, please refer to the PDF document or feel free to contact us.

• others

The "BURS21" is a cold roll forming machine (forming roll forming machine) that memorizes and digitizes forming conditions, incorporates touch panel adjustments, and enables online shape monitoring and automatic correction through an image inspection system. Additionally, it features interactive remote maintenance that can be installed on existing equipment, ensuring rapid response to any potential troubles. Our design philosophy contributes to improving the production environment, ensuring safety in operations, and enhancing the labor environment and aesthetics of factories. 【Features】 ■ Reduces operator workload through touch panel operation ■ Capable of memorizing forming conditions ■ Minimizes line downtime due to troubles ■ Realizes an online inspection system *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of forming machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your requirements with the technology and achievements we have cultivated over many years. Conventional cold roll forming machines required the procurement and storage of multiple types of forming rolls, known as molds, depending on the product. The "No-Changeover Cold Roll Forming Machine" has overcome traditional challenges by developing rolls that can be used for multiple products and a numerical control system for roll positioning using a screw mechanism and servo motor. As a result, the setup time for roll changes has been reduced to almost zero, and the overall production efficiency of the cold roll forming machine line has improved by about twice. 【Features】 ■ Dedicated forming rolls that can be used for multiple products ■ Roll stand system that does not require skilled technicians ■ Database of optimal forming roll positions *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of molding machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Our molding machines for furniture allow for processing speeds that are overwhelmingly faster than press-formed products, enabling production at a low cost. Additionally, they maintain stable quality and can accommodate long products. We have taken safety into consideration, allowing you to use them with more peace of mind than press machines. 【Features】 ■ Molding of painted steel plates as they are ■ Capable of molding steel plates that have been drilled or notched ■ Can mold while keeping protective seals on to prevent scratches *For more details, please refer to the PDF document or feel free to contact us.

• Steel

If you need the production of forming machines through roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Roll forming machines are adopted in many fields related to building materials. Our forming machines for building materials can produce according to the product's application. For products with short lengths, long lengths, holes, and notches, as well as residential components, we can create a production schedule without waste by incorporating a custom production system for each residence. *For more details, please refer to the PDF materials or feel free to contact us.

• Steel

If you need the production of forming machines using roll forming processing, please leave it to us. We have a wealth of experience with automotive components, including bumper beams, seat rails, sash molds, wiper cores, and various seal material cores. We utilize a line that covers everything from hole drilling of coil materials to roll forming, bending processes, and cutting. Additionally, we have achievements with ultra-high-strength steel sheets, known as "high-tensile materials," which contribute to improved production efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Steel

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Steel is increasingly being used for environmental and cost reasons, and it is also used for control panel frames and packaging materials. In our company, we can not only drill and notch the machine components but also cut the edges at an angle. By cutting the corners at an angle, assembly and welding become easier, and grating can be used as a cover for ditches, commonly known as gutter covers. 【Features】 - Not only can flat bars be formed, but also the grooved areas. - It is also possible to cut the edges at an angle. *For more details, please refer to the PDF materials or feel free to contact us.

• Steel

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. Lightweight steel is used for various applications, and our lightweight steel forming machines come in numerous cross-sectional shapes. The materials to be formed include hot-rolled steel sheets (black skin and hot), pickled steel sheets, cold-rolled steel sheets, electro-galvanized steel sheets, hot-dip galvanized steel sheets, and stainless steel, among many others. Please feel free to consult us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.

• Steel

This is an introduction to a production line for steel formwork used in concrete foundation work. In the pre-processing section (pre-notch section), drilling, notching, marking, and shearing are performed, and the forming machine is of the outboard expansion type, allowing for quick adjustments of the roll stand width according to the product width. This line can produce widths from 200mm to 1200mm and lengths from L: 150mm to L: 2250mm. To prevent misalignment of the cut plates, the forming machine clamps the cut plates at the entrance and engages them with the rolls. *For more details, please refer to the PDF document or feel free to contact us.*

• others

If you need the production of forming machines using roll forming processing, please leave it to us. We will design a dedicated machine tailored to your requirements. The AP-50D cassette-type double-stud forming line produces steel base materials such as corner studs for residential building materials. In the pre-processing section (running pre-notch section), hole drilling and notch processing are performed before forming, and since the main forming machine is a cassette-type double line, the roll exchange for product cross-sections is completed in a short time using a cassette exchange method. Due to the double-line type, preparation for the next product cross-section can be done externally during production. Additionally, we have the AP-50D cassette-type running pre-notch accumulation and bundling line, which can produce lengths from L: 300mm to L: 6000mm and can automatically stack and bundle. 【Features】 ■ Forming is done by crimping instead of welding during the forming process to create a square pipe shape. ■ Product cutting uses a twin-blade cutting method. ■ The cutting surface has minimal deformation and can be cut cleanly. ■ The accumulation device can automatically bundle a specified number of products according to their shape and can stock several blocks after small and large bundling. *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of molding machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your requirements with the technology and experience we have cultivated over many years. Our AP-40D cassette-type running pre-notch molding line produces corner posts and other components for residential bath units (5 types). In the pre-processing section (running pre-notch section), hole drilling and notching are performed before molding, and the roll exchange of the molding machine is done via a cassette exchange method. With the auto cassette changer, a set of cassettes for one product cross-section can be exchanged simultaneously, allowing for quick and unmanned changeovers. 【Features】 ■ The accumulation device can automatically accumulate on a dedicated pallet using a robot. ■ An automatic supply stock device for pallets is also fully equipped. ■ Production is possible for lengths from L: 400mm to L: 2200mm. ■ Accumulation can be automatically performed for lengths from L: 1400mm to L: 2200mm. *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of forming machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your requirements with the technology and experience we have cultivated over many years. Our AP-55D cassette-type PP frame forming line efficiently produces channel steel sections used in residential components and more. Using a 110TONW double crank press, we perform hole processing while feeding coil material with an NC leveler feeder. The main body of the roll forming machine is cassette-type, and a motor is attached to the roll stand. (Parts that require frequent adjustments can be easily done with a push button.) 【Features】 ■ The cutting machine (running cutting & jockler processing device) performs double cuts hydraulically while simultaneously reducing the thickness at the front and back ends of the cut. ■ (MAX 20 cuts/min) Production specifications and quantities are efficiently produced based on instructions received from a higher-level computer. *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of molding machines using roll forming processing, please leave it to us. Our AP-60DB cassette-type PP RST molding line accurately processes holes in coils of high-tensile material (100kg/mm²) for automotive seat rails and shapes them using a 30-stage BURS-type molding machine. Simultaneously with double-cutting, we create five round holes, perform straightening on both end faces, and carry out deburring (on both end faces) at a speed of 30 pieces per minute in the final online process, making it a high-value-added molding line. We create approximately 60 holes in the cross-section of a seat rail with a product length of about 350mm, shaping the hard high-tensile material with a dimensional accuracy of ±0.2mm. 【Features】 - Hole pitch accuracy is strict at ±0.2mm and ±0.3mm. - Since internal stress is released during cutting, causing deformation, a hydraulic straightening device is added at the cutting machine section. - In the final process, the product's end faces are pressed against a cylindrical wire brush for deburring. - The seat rail product is deburred cleanly while changing its posture, ensuring it is safe to touch by hand. *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of molding machines using roll forming processing, please leave it to us. With the technology and experience we have cultivated over many years, we will design dedicated machines tailored to your requirements. Our AP-75D cassette-type pre-notch H bumper molding line produces high-tensile steel bumpers for automobiles, combining high quality and versatility. In the pre-treatment section (pre-notch section), hole processing is performed before molding, and the roll exchange of the molding machine is completed in a short time using a cassette exchange method. The installation of an auto cassette changer further improves the efficiency of the changeover. 【Features】 ■ After molding to the specified product cross-sectional shape, rotary spot welding is performed. ■ Following that, R bending is done, and cutting is performed along the R. ■ Product cutting is done using a double cut method, resulting in minimal deformation and a clean cut surface. *For more details, please refer to the PDF document or feel free to contact us.

• others

If you need the production of molding machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your needs with the technology and experience we have cultivated over many years. Our AP-50D cassette-type pre-notch double molding line produces vertical columns for control panels, horizontal columns, and horizontal bars for component mounting. In the pre-treatment section (pre-notch section), we perform round holes, square holes, and notch processing before molding. The main molding machine is a cassette-type double system, allowing for quick roll changes for product cross-sections through a cassette exchange method. Additionally, because it is a double type, preparations for the next product cross-section can be made during production with external setup. 【Features】 ■ Plasma welding is performed during molding ■ Production is possible even with galvanized steel sheets ■ High-speed and clean cutting can be achieved with a circular saw cutting machine ■ If an automatic accumulation device is installed, pallet stacking can be done unmanned *For more details, please refer to the PDF materials or feel free to contact us.

• others

Our company produces long-lasting cutting tools tailored to specific applications, utilizing our years of expertise in heat treatment technology, precision machining, and quality control systems, along with our original materials developed in-house. The materials we have developed in-house excel in toughness, reducing the risk of blade damage during the crushing of disaster waste, which often contains a variety of debris. Additionally, through two tempering processes, we achieve minimal variation in the hardness of the blades, which helps reduce wear caused by the inclusion of soil and sand commonly found in disaster waste crushing. Even if the specifications for a grinder are lost, we can restore it if we have the actual item. We can also analyze the blades currently in use and propose materials, heat treatment, and hardness that meet our customers' requirements. We are capable of manufacturing and maintaining not only blades but also peripheral components such as shafts. Furthermore, we can offer repair maintenance for worn blades tailored to our customers' budgets, allowing us to restore functionality as long as the main parts remain intact. We have maintenance experience regardless of the number of fixed or rotating blades. We can provide maintenance not only for disaster waste crushers but also for other equipment, so please feel free to consult us. *We are currently seeking trading companies and sales agents nationwide! *For more details, please download the PDF or feel free to contact us.

• Dismantling equipment and parts

Have you ever experienced a blade breaking due to stones being caught during wood crushing? Our original steel, developed in-house, excels in toughness and reduces blade damage when foreign objects are involved. Additionally, the two tempering processes minimize hardness variation throughout the blade, reducing wear caused by soil contamination. With our long-established heat treatment technology, precision machining skills, and quality control system, along with our original materials developed in-house, we produce long-lasting blades tailored to specific applications. Even if the specifications for a crusher are lost, we can restore it if we have the actual item, and we can analyze your current blades to propose materials, heat treatments, and hardness that meet your needs. We also offer manufacturing and maintenance of peripheral parts such as shafts, not just blades. Furthermore, we can provide repair maintenance tailored to your budget, allowing us to restore functionality even for worn blades as long as the main parts remain intact. We have maintenance experience regardless of fixed or rotating blades and the number of shafts, so please feel free to consult us. *We are currently recruiting trading companies and sales agents nationwide! *For more details, please download the PDF or feel free to contact us.

• Dismantling equipment and parts