The setup time for roll exchanges and other changes is almost zero! Production efficiency has improved by about twice.
If you need the production of forming machines using roll forming processing, please leave it to us. We will design dedicated machines tailored to your requirements with the technology and achievements we have cultivated over many years. Conventional cold roll forming machines required the procurement and storage of multiple types of forming rolls, known as molds, depending on the product. The "No-Changeover Cold Roll Forming Machine" has overcome traditional challenges by developing rolls that can be used for multiple products and a numerical control system for roll positioning using a screw mechanism and servo motor. As a result, the setup time for roll changes has been reduced to almost zero, and the overall production efficiency of the cold roll forming machine line has improved by about twice. 【Features】 ■ Dedicated forming rolls that can be used for multiple products ■ Roll stand system that does not require skilled technicians ■ Database of optimal forming roll positions *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Effects After Equipment Introduction】 ■ Almost zero setup time for forming roll exchanges ■ 95% reduction in setup time for the cold roll forming machine (e.g., from about 4 hours to about 10 minutes) ■ Production efficiency of the line improved by approximately 2 times ■ Easier management of roll inventory ■ Capability to produce products with different widths (allowing for diverse production) *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applicable Product Types】 ■ Light channel steel, square pipes, door frames, shelves, exterior wall panels, reflectors, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Our company is a research and development-oriented manufacturer that will celebrate its 50th anniversary in 2024. We are committed to our own brand and engage in a consistent manufacturing process that includes planning, development, design, production, sales, and after-sales support. In recent years, motivated by a desire to solve social issues, we have also been actively developing BtoC products such as anti-theft devices for automobiles and safety devices to prevent accidents caused by pedal misapplication.