シャイン工芸 List of Products and Services

Shine Kogei specializes in contract coating processing centered around fluororesin and ceramics. Our customers come from various fields, including automotive, semiconductors, food, chemical plants, and aerospace, but they all share a common issue: "there are functional problems with the base material." For example, if designing a base material with corrosion resistance, Inconel or super stainless steel may be considered. However, their high cost and difficulty in processing are significant drawbacks. In this context, we propose the fluororesin coating "Blue Armor." By applying this coating, we have received evaluations that it provides advantages in terms of performance and cost. Additionally, when it comes to improving the release properties of molds, achieving release performance through material alone is challenging. In such cases, applying a release agent is often used as an alternative, but this can lead to increased maintenance needs and decreased work efficiency. In these situations, a coating that firmly adheres to the base material tends to outperform in terms of performance.

• Aggregates and crushed stone

◆What is Coating?◆ Coating aims to impart properties that the material does not possess by forming a film on the surface of the material, or to protect the material and extend its lifespan. Shine Craft handles coating from small lots to mass production in the form of contract processing. ◆Coating Process◆ Coating is generally performed through the following steps: 1) Degreasing the substrate 2) Roughening the surface through shot blasting 3) Spray coating 4) Curing the film through baking ◆Properties Obtained Through Coating◆ 1. Release properties 2. Non-stick properties 3. Slipperiness 4. Wear resistance 5. Heat resistance 6. Water and oil repellency 7. Insulation 8. Corrosion resistance 9. Rust prevention 10. Stain resistance, etc.

• Aggregates and crushed stone

●Ceramic Coating "Sera Armor"● Shine Kogei's "Sera Armor" is a coating that imparts properties such as wear resistance, release properties, and heat resistance to materials. It possesses physical properties superior to fluororesins and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that are typically difficult to process. ●List of Sera Armor Coating Characteristics● [1] Wear resistance (pencil hardness 9H), [2] Release properties, [3] Slipperiness, [4] Heat resistance [5] Water and oil repellency, [6] Insulation, [7] Corrosion resistance, [8] Rust prevention, [9] Stain resistance [10] Antibacterial properties, [11] Far infrared effect, etc...

• Reinforcement and repair materials

Blue Armor Coating is a coating technology specialized in corrosion resistance among the various coatings offered by Shine Kogei. It is capable of forming a thick, pinhole-free film that prevents the permeation of various chemical solutions, gas transmission, and metal ion leaching. Leveraging its excellent corrosion resistance, it contributes to solving "corrosion troubles" across a wide range of industries, including reaction vessels for chemical purification, cleaning equipment for semiconductors, and wafer trays for liquid crystals. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. The properties of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating costs.

• Heating and cooling equipment and facilities

Plate-type heat exchangers are used in various industries, but removing dirt such as scale takes a significant amount of time and cost. If left dirty, it can lead to a decrease in heat exchange efficiency. Recently, due to environmental considerations, the use of cleaning agents has also become increasingly difficult. Shine Kogei's ceramic coating, "Cera Armor," has high non-stick and slip properties in the coating itself. As a result, dirt is naturally removed when the fluid comes into contact with it during operation. This effectively acts like automatic cleaning, contributing to the simplification of regular maintenance. We are conducting demonstration experiments with heat exchanger plates coated with "Cera Armor" at companies involved in the design, sales, and maintenance of plate-type heat exchangers.

• Heat exchanger

Shine Kogei handles contract processing of polyurea coatings. "Polyurea coating" refers to a processing method that forms a film by spraying polyurea resin onto the target object. Polyurea resin is a compound primarily composed of urea bonds, generated by the chemical reaction between isocyanates and polyamines. Polyurea coatings possess extremely high wear resistance and impact resistance. Since polyurea coating is applied through spray painting, the surface condition of the painted area will be the final finish. However, due to the thickness and strength of the film, it is also possible to perform machining in subsequent processes. Adjustments to film thickness through flat grinding or drilling can also be done. The image shows a sample that has been flat ground after painting (the cream-colored part of the surface is the polyurea coating). Purpose: to achieve uniform film thickness.

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● What is thermal spraying? Thermal spraying is a surface treatment technology that melts and accelerates coating materials at high temperatures, causing them to collide and layer on the surface of the target object. ● Providing insulation through thermal spraying By performing white alumina thermal spraying and subsequently applying a glass-based sealing treatment, electrical insulation can be achieved. Generally, as the film thickness increases, the dielectric breakdown voltage rises. The sample in the image underwent this treatment on an SUS304 plate, followed by hand polishing to achieve smoothness.

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Shine Kogei is engaged in "polyurea lining." Polyurea lining refers to a processing method that involves spraying polyurea resin onto an object to apply a coating. Polyurea resin is a compound primarily composed of urea bonds, generated by the chemical reaction between isocyanates and polyamines. Below are the representative properties of polyurea coatings (ASTM). It is a tough coating with excellent abrasion resistance. ● Hardness (Shore D): 50 ● Tensile Strength: 2800-3200 ● Tear Resistance: 500-600 ● Elongation: 400-500 ● Compressive Strength: 800 ● Water Absorption Rate (%): ≦1

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Generally, silicone rubber is not easily subjected to surface treatment, but it can be coated to provide slip properties. It suppresses the self-adhesiveness of silicone rubber and forms a smooth, dry film. This helps improve sliding properties and prevent sticking. It can be applied to O-rings and molded products. Not only the outer surface of silicone tubes but also the inner surface can be coated depending on the inner diameter and length.

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Shine Kogei specializes in special coatings that provide added value such as slip resistance, non-stick properties, and corrosion resistance. Our coatings have a proven track record in components used in medical devices. We can apply coatings to a wide range of materials, including metals, resins, and rubber.

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Generally, when steel is subjected to heat above 600°C, the surface oxidizes, leading to potential issues. Shine Kogei's "High-Temperature Heat-Resistant Surface Treatment" combines substrate thermal spraying with heat-resistant surface coating. It is a coating technology that can counteract oxidation caused by direct heating from the outside, as well as that from within the metal. There are examples of its application in molds used for heating food at high temperatures.

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Shine Kogei is engaged in hydrophilic coating as one of its functional coating technologies. ● What is hydrophilicity? As indicated by "friendly to water," it has the effect of spreading water droplets on the surface rather than repelling them (contact angle: approximately 5°). This function is the exact opposite of hydrophobicity, which repels water droplets like beads. ● Effects of hydrophilicity By allowing water droplets to spread on the surface, clarity of vision can be ensured. Additionally, when dirt adheres to the surface, it can be easily removed with the help of moisture (i.e., moisture penetrates between the dirt and the substrate, lifting and removing the dirt). Shine Kogei's hydrophilic coating features a clear color and forms a film through low-temperature drying. It can create a clear-colored film without compromising the transparency of the transparent substrate.

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●What is thermal spraying? Thermal spraying is a coating technology that melts and accelerates coating materials at high temperatures, causing them to collide and layer onto the surface of the target object. ●Features of thermal spraying 1) Wide range of substrates …Can be processed on a variety of materials including metals, plastics, and ceramics. 2) Many options for spray materials …Selection is based on purpose, including metals (oxides, carbides), alloys, and cermets. 3) Partial treatment is possible …Supports masking. 4) Minimal thermal impact on the substrate 5) On-site application is possible ●Performance of thermal spray coatings 1) Wear resistance …White alumina, stainless steel, alumina-titania, amorphous materials, etc. 2) Electrical insulation …White alumina, gray alumina, etc. 3) Chemical resistance …R-C, etc. 4) Heat resistance …Nichrome, etc. 5) IH compatibility …Stainless steel, nickel, etc.

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Thermal spraying is a coating technology that involves melting and accelerating coating materials at high temperatures, causing them to collide and layer on the surface of the target object. The characteristics of thermal spraying are as follows: 1) Wide range of substrate applicability ... It can be applied to a wide variety of materials such as metals, plastics, and ceramics. 2) Many options for spray materials ... Metals (oxides, carbides), alloys, cermets, etc., can be selected according to the purpose. 3) Partial treatment is possible... It can accommodate masking. 4) Minimal thermal impact on the substrate. 5) On-site application is possible. 【Thermal spraying enables induction heating (IH)】 By thermally spraying nickel or iron materials, it is possible to impart IH compatibility to materials that typically do not respond to IH. For example, by thermally spraying the inner surface of a clay pot, it becomes possible to cook using an IH stove.

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Shine Kogei's "Cera Armor" is a functional coating that adds value such as release properties and wear resistance to the base material. It possesses physical properties superior to fluororesin and can form a high-hardness ceramic coating on resins, engineering plastics, glass, wood, and other materials that could not be treated with fluororesin. Cera Armor is also adopted for rolls that have issues with material adhesion. Thanks to Cera Armor's excellent release properties, it prevents adhesion to the surfaces of rolls containing resins, films, foils, and adhesives. It also contributes to reducing manufacturing time and labor in production lines. Cera Armor can be applied to metals in general, including SUS, aluminum, and SS.

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Shine Kogei handles contract processing of polyurea coatings. "Polyurea coating" refers to a processing method that forms a film by spraying polyurea resin onto the target object. Polyurea resin is a compound primarily composed of urea bonds, generated by the chemical reaction between isocyanates and polyamines. Polyurea coatings have extremely high abrasion resistance and impact resistance. For civil engineering and construction materials used under harsh conditions, the following examples of polyurea applications can be envisioned: 1) Providing abrasion resistance to resin pipes and sheets exposed to the outside ⇒ Protects the substrate from rainwater and sediment. It also has a function to protect against degradation from ultraviolet rays. 2) Providing abrasion resistance to materials that heavy machinery and construction equipment pass over ⇒ Even when a caterpillar (continuous track) passes over the polyurea coating, the film endures the load. Additionally, it has a slip resistance effect, contributing to improved safety.

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<Polyurea Coating> Polyurea resin is produced through the chemical reaction between isocyanates and polyamines. By spraying polyurea onto the target object, various functionalities such as abrasion resistance, impact resistance, corrosion resistance, weather resistance, and waterproofing are imparted. Polyurea can also be applied to substrates such as expanded polystyrene and paper. Additionally, it follows the bending and deformation of the substrate itself. For example, an expanded polystyrene box coated with polyurea will not break even when a person stands on it. Furthermore, paper covered with polyurea can be used underwater.

• Reinforcement and repair materials

<Polyurea Coating> Polyurea resin is produced through the chemical reaction between isocyanates and polyamines. By spraying polyurea onto the target object, various functionalities such as abrasion resistance, impact resistance, corrosion resistance, weather resistance, and waterproofing effects are imparted. For example, if you apply polyurea to an egg... Even if you hit it with a hammer or run over it with a car, it won't budge! That's how strong the coating is. <Ceramic Coating 'Cera Armor'> 'Cera Armor' is a coating technology that imparts properties such as release, slip, and heat resistance to materials. Generally, it has physical properties superior to fluoropolymer coatings and can form high-hardness ceramic coatings on resins, engineering plastics, glass, and wood that cannot typically be coated.

• Reinforcement and repair materials

"Blue Armor" is a fluororesin coating that excels in chemical resistance and corrosion resistance. It protects the base material from corrosive substances such as acids and alkalis. For chemical equipment such as tanks and piping, regular inspections and on-site repairs can be conducted as needed. 【Blue Armor Adoption Achievements】 - Oil plant equipment (approximately 15 years) - Sulfuric acid concentration device (approximately 10 years) - Dilute hydrochloric acid reaction tank (approximately 20 years) - Semiconductor manufacturing equipment (supplied for over 10 years)

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<Polyurea Coating> Polyurea resin is produced through the chemical reaction between isocyanates and polyamines. By spraying polyurea onto the target object, various functionalities such as abrasion resistance, impact resistance, corrosion resistance, weather resistance, and waterproofing effects are imparted. <Ceramic Coating 'Cera Armor'> 'Cera Armor' is a coating technology that imparts properties such as release, slip, and heat resistance to materials. Generally, it has physical properties superior to fluororesin coatings and can form high-hardness ceramic coatings on resins, engineering plastics, glass, and wood that cannot typically be coated. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. The nature of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating purposes.

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Wet blasting treatment is a technology that modifies the surface of an object by spraying a slurry liquid mixed with abrasive materials. This process creates extremely fine irregularities on the surface of the object. As a result, the contact area with other materials decreases, leading to reduced friction resistance. By applying wet blasting treatment to various equipment components in production sites, the slip properties and low friction characteristics of the workpieces are improved. For example, it can be applied to guides that transport products or hoppers that feed powders. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. The properties of the material to be treated (material, shape, size, etc.) 2. The purpose of the treatment (e.g., removal of contaminants, slip properties, peening, etc.) *If possible, providing drawings would be beneficial for estimating purposes.

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"Polyurea coating" refers to a processing method that forms a film by spraying polyurea resin onto an object. Polyurea resin is a compound primarily composed of urea bonds, generated by the chemical reaction between isocyanates and polyamines. ＊＊＊＊＊＊＊＊＊＊＊＊＊Features of Polyurea Coating＊＊＊＊＊＊＊＊＊＊＊＊＊ 1) Quick drying The time required for curing (touch dry) after spraying is just a few seconds. 2) Applicable to a wide range of objects Since it does not require heat treatment, it can be applied to materials with low heat resistance. It is compatible with metals, resins, engineering plastics, ceramics, glass, wood, rubber, concrete, etc. 3) Excellent chemical resistance It can be used under acidic and alkaline conditions. 4) The coating has a good balance of strength and elongation. It is highly impact-resistant and flexible, making it less prone to cracking.

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◆Ceramic Coating "Sera Armor"◆ Shine Kogei's "Sera Armor" is a coating that imparts properties such as abrasion resistance, release properties, and heat resistance to materials. It has physical properties superior to fluororesin and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that are typically difficult to process. 【Sera Armor Coating Properties List】 1. Abrasion Resistance (Pencil Hardness 9H) 2. Release Properties 3. Slipperiness 4. Heat Resistance 5. Water and Oil Repellency 6. Insulation 7. Corrosion Resistance 8. Rust Prevention 9. Dirt Resistance 10. Antibacterial Properties 11. Far Infrared Effect, etc. ◆Inquiries◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. Properties of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slipperiness, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating costs, etc.

• Aggregates and crushed stone

Our company assists in adding value to products and parts entrusted to us by customers through "functional coating," enabling the creation of products that can be used for a long time, with strength and functionality! "Polyurea coating" is a processing method that forms a film by spraying polyurea resin onto the target object. Polyurea resin is a compound primarily composed of urea bonds generated by the chemical reaction between isocyanates and polyamines. 【Features】 ■ Quick-drying The time required for curing (touch dry) after spraying is just a few seconds. ■ Applicable to a wide range of materials Can be processed without the need for heat treatment, making it suitable for materials with low heat resistance. Compatible with metals, resins, engineering plastics, ceramics, glass, wood, rubber, concrete, etc. ■ Excellent chemical resistance Usable under acidic and alkaline conditions. ■ A coating with a good balance of strength and elongation Highly impact-resistant and flexible, making it less prone to cracking.

• Water heater Cooker IH

The ceramic coating "Sera Armor Coating" is a coating that can be applied to a wide variety of products. It is a liquid inorganic ceramic coating material obtained by purifying natural inorganic minerals (ceramics) with high purity using the sol-gel method. It is an environmentally friendly material that possesses many characteristics. 【Issue】 Problem area: Gel-like raw materials introduced into the cosmetics manufacturing line were adhering, resulting in decreased manufacturing efficiency. Customer: Cosmetics manufacturer 【Solution】 ◆ Applied ceramic coating to the hopper of the cosmetics manufacturing line 　　　　　　　　　　　　　　　↓　↓　↓ ◆ Successfully prevented the adhesion of the gel-like raw materials, leading to improved cleanliness and increased yield, thus enhancing manufacturing efficiency! ◆ Regarding inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. Properties of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) * If possible, providing drawings would be beneficial for estimating costs and other calculations.

• Water heater Cooker IH

The ceramic coating "Sera Armor Coating" is a next-generation coating of the 21st century that can be applied to a wide variety of products. It is an inorganic ceramic coating material in liquid form obtained by purifying natural inorganic minerals (ceramics) with high purity using the sol-gel method. It is an environmentally friendly coating material that possesses many characteristics. 【Issue】 Problem area: During the manufacturing of drip packs, melted resin was adhering, reducing productivity. Customer: Medical device manufacturer 【Solution】 ◆ Applied ceramic coating to the molding mold for the drip packs ↓ ↓ ↓ ◆ Prevented the adhesion of melted resin, improving cleaning properties and increasing manufacturing efficiency through higher yield. ◆ Regarding inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. Properties of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) * If possible, providing drawings would be beneficial for estimating costs.

• Water heater Cooker IH

Shine's Blue Armor exhibits truly remarkable barrier properties (corrosion resistance) under temperature conditions ranging from -196°C to 178°C. We encourage you to use the Blue Armor coating, which has excellent characteristics for your various facilities. Please use this before contamination from chemicals and gases causes losses to your company, both in terms of time and finances! 【Issue】 Problematic part: The chemical tank, which is part of the pharmaceutical manufacturing equipment, had the potential for corrosion and contamination. Customer: A raw material manufacturer. 【Solution】 ◆ Coated the pharmaceutical manufacturing equipment of the raw material manufacturer with fluororesin coating (Blue Armor). 　　　　　　　　　　　　　　　　　　　　　↓　↓　↓ ◆ Prevented corrosion of the chemical tank (equipment maintenance) and contamination with a fluorine coating that has chemical resistance to strong acids.

• Water heater Cooker IH

We would like to introduce an application example of "wet blast treatment," which involves mixing water and abrasives (such as alumina and zirconia) for spraying, allowing for the removal of only the rust adhered to the work surface. This treatment method has less impact on the base material compared to dry shot blasting, making it useful for rust removal from molds and non-standard parts. Common rust removal methods include chemical treatments, but these come with health risks for workers and issues related to waste liquid disposal. Wet blast treatment is a revolutionary method that does not adversely affect human health or the environment. 【Application Examples】 - Industrial molds - Food manufacturing machine parts - Chemical plant components, etc.

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"Wet blast processing" refers to the surface treatment performed by spraying a mixed liquid of water and abrasives (such as alumina and zirconia) using compressed air. When the high-speed ejected mixed liquid strikes the workpiece, the abrasives work to grind the object. This allows for the removal of dirt, paint, rust, and other contaminants adhered to the surface of the workpiece. Wet blast processing features lower grinding power compared to dry shot blasting, making it less likely to damage the base material of the workpiece itself. Our company offers wet blast processing in the form of contract processing. We also accept prototype and order requests starting from a single piece. 【Features】 - Uses a mixed liquid of water and abrasives (such as alumina and zirconia) - Removes dirt, paint, rust, etc., with the mixed liquid sprayed by compressed air - Less likely to damage the base material of the workpiece itself ◆ Inquiries ◆ When making an inquiry, it would be helpful if you could provide the following information for a smoother process: 1. Nature of the material to be processed (material, shape, size, etc.) 2. Purpose of processing (e.g., removal of contaminants, slip resistance, peening, etc.) * If possible, providing drawings would be beneficial for estimating costs.

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Molds for shaping resins and rubber are often coated with fluororesin. However, there are voices expressing that the fluororesin coating is soft, leading to rapid wear and performance degradation. If frequent re-coating is necessary, it may actually result in decreased productivity and efficiency. In such cases, we recommend Shine Kogei's ceramic coating "Cera Armor." Due to its high hardness and excellent non-stick properties, users have reported that "the lifespan has increased compared to fluororesin coatings, and downtime due to maintenance has decreased." 【Cera Armor Coating Properties List】 1. Wear resistance (pencil hardness 9H) 2. Release properties 3. Slipperiness 4. Heat resistance 5. Water and oil repellency 6. Insulation 7. Corrosion resistance 8. Rust prevention 9. Dirt resistance 10. Antibacterial properties 11. Far infrared effect etc…

• Aggregates and crushed stone

◆Ceramic Coating "Cera Armor"◆ Shine Kogei's "Cera Armor" is a coating that imparts properties such as abrasion resistance, release properties, and heat resistance to materials. It possesses physical properties superior to fluororesins and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that are typically difficult to process. 【Cera Armor Coating Properties List】 1. Abrasion Resistance (Pencil Hardness 9H) 2. Release Properties 3. Slipperiness 4. Heat Resistance 5. Water and Oil Repellency 6. Insulation 7. Corrosion Resistance 8. Rust Prevention 9. Dirt Resistance 10. Antibacterial Properties 11. Far Infrared Effect, etc... ◆Inquiries◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. Nature of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slipperiness, etc.) 3. Usage conditions (e.g., temperature, chemicals, abrasion state, etc.) *If possible, providing drawings would be beneficial for estimating costs, etc.

• Aggregates and crushed stone

The semi-liquid melted resin has strong adhesive energy and sticks to molds and manufacturing equipment. Generally, fluoropolymer coatings are applied, but due to the strong adhesive nature of the material, there are voices expressing that the wear and functional degradation of the coating occur quickly. In such cases, we recommend Shine Kogei's ceramic coating "Cera Armor." Thanks to its high non-stick properties and high hardness coating, users have reported that "the lifespan has increased compared to fluoropolymer coatings, and downtime due to maintenance has decreased." 【Cera Armor Coating Properties List】 1. Wear resistance (pencil hardness 9H), 2. Release properties, 3. Slipperiness, 4. Heat resistance, 5. Water and oil repellency, 6. Insulation, 7. Corrosion resistance, 8. Rust prevention, 9. Dirt resistance, 10. Antibacterial properties, 11. Far infrared effect, etc. 【Track Record of Release Properties Against Resins】 Urethane, PET, PP, Epoxy, etc.

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◆Ceramic Coating "Sera Armor"◆ Shine Kogei's "Sera Armor" is a coating that imparts properties such as wear resistance, release properties, and heat resistance to materials. It possesses physical properties superior to fluororesin and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that are typically difficult to process. 【Sera Armor Coating Properties List】 1. Wear resistance (pencil hardness 9H), 2. Release properties, 3. Slipperiness, 4. Heat resistance, 5. Water and oil repellency, 6. Insulation, 7. Corrosion resistance, 8. Rust prevention, 9. Dirt resistance, 10. Antibacterial properties, 11. Far infrared effect, etc... ◆Inquiries◆ When making an inquiry, it would be helpful to provide the following information for a smoother process. 1. Properties of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slipperiness, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating and calculations.

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Shine Kogei's ceramic coating technology "Cera Armor" boasts superior film properties compared to conventional fluororesin processing. However, the processing steps themselves are almost the same as those for fluororesin processing. After degreasing, surface treatment, painting, and firing, a high-hardness film is formed. Since it involves spray gun painting, coating of complex-shaped substrates and the inner diameters of pipes is also possible. Partial processing through masking is also available. ◆ Inquiries ◆ When making an inquiry, it would be helpful if you could provide the following information for a smoother process: 1. The nature of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick properties, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) * If possible, providing drawings would be helpful for estimating costs.

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Shine Kogei has developed a coating material called "Cera Armor," which is primarily composed of ceramics! It possesses properties superior to fluorine and can be applied to substrates that were previously unsuitable for fluorine coatings. Please give it a try on processing substrates such as resins, engineering plastics, and glass, which you may have given up on for fluorine coatings! Features of "Cera Armor": ■ Fired at low temperatures from room temperature to 200°C ■ Can be processed onto non-metal resin products and more ■ Heat resistance is over 100°C higher than fluorine coatings ■ Release and water-repellent properties are almost equivalent to fluorine coatings ■ Pencil hardness of 9H! High durability and long lifespan ★ For those seeking fluorine processing, we recommend "Blue Armor," which specializes in corrosion resistance! It protects substrates from strong acids and strong alkalis, allowing for the replacement of expensive metal piping with SS400 piping. Regular inspections are also conducted! On-site repairs are available as needed. Examples of "Blue Armor" applications: ■ Manufacturing equipment in petroleum plants (approximately 14 years) ■ Sulfuric acid concentration devices (approximately 6 years) ■ Reaction devices using dilute hydrochloric acid (approximately 20 years) ■ Semiconductor device components (supplied for over 10 years)

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Shine Kogei's "Cera Armor" is a functional coating that adds value to materials by providing wear resistance, release properties, and heat resistance. It possesses physical properties superior to fluororesins and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that could not be processed with fluororesins. It is widely adopted not only in the food processing industry, where non-stick properties for food materials are required, but also across various industrial sectors. ★ If you are looking for a coating specialized in corrosion resistance and chemical resistance, we recommend "Blue Armor"! "Blue Armor" is a fluororesin with excellent corrosion and chemical resistance, protecting materials from strong acids and strong alkalis. It can form an ultra-thick, pinhole-free coating that surpasses any other fluororesin. This allows for a switch from expensive materials like Inconel to SS400. In the food industry, it can also provide high corrosion resistance to piping, pumps, and stirring devices in edible oil and brewing plants. Regular inspections are conducted, and on-site processing is performed as needed.

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The typical coating hardness of general fluororesins is about 2 to 3H. The heat resistance temperature ranges from 200°C to 260°C. With these specifications, wear can occur quickly, leading to a short lifespan, and the limited heat resistance may restrict the range of applications. Shine Kogei's "Cera Armor" features a high-hardness coating with a pencil hardness of 9H. Additionally, its heat resistance temperature is 500°C, demonstrating more than twice the physical properties of fluororesins. Unlike conventional ceramics, "Cera Armor" forms its coating through low-temperature sintering. The usual curing temperature is 200°C, and it is also possible to perform curing that corresponds to the heat resistance temperature of the material. For example, when applying Cera Armor to polycarbonate, a ceramic coating can be formed with a heat treatment of around 80°C. Therefore, it can be processed not only on resins and engineering plastics but also on glass and wood. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. The nature of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick properties, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating purposes.

• Heating and cooling equipment and facilities

In recent years, consumer awareness regarding the impact of chemical substances on human health and the environment has been increasing. This trend is particularly evident in the food, pharmaceutical, and cosmetics manufacturing industries. Shine Craft's ceramic coating "Cera Armor" is a surface treatment technology that is free from heavy metals and VOCs, making it friendly to both human health and the environment. Additionally, it does not emit toxic substances like PFOA during use. "Cera Armor" is approved under the Food Sanitation Act and by the U.S. FDA. It has also undergone antibacterial efficacy verification through the Z-2801 antibacterial test. 【Application Examples】 ■ For those exploring surface treatments with no environmental or health risks ■ For those seeking high durability and long-lasting coatings ■ In cases where fluoropolymer coatings lack heat resistance ■ For those wanting to impart high functionality to inexpensive general-purpose resins ■ For products requiring a clear color coating

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Conventional fluoropolymer coatings require shot blasting and high-temperature curing, making it difficult to process rubber. However, with Shine Craft's special coating technology, the "Rubber-Specific Fluoropolymer Coating," it is possible to form a fluoropolymer film on rubber without damaging the material. By applying the coating, the unique tackiness of rubber can be eliminated, leading to improved sliding properties. Additionally, other physical properties can be imparted. This allows for the replacement of expensive materials like silicone rubber and fluororubber with more affordable rubber. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process: 1. The properties of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick, chemical resistance, sliding properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating and calculations.

• Heating and cooling equipment and facilities

In recent years, consumer awareness regarding the impact of chemical substances on human health and the environment has been increasing. This trend is particularly pronounced in the food, pharmaceutical, and cosmetics manufacturing industries. Shine Craft's ceramic coating "Cera Armor" is a surface treatment technology that is free from heavy metals and VOCs, making it friendly to both humans and the environment. Additionally, it does not emit toxic substances like PFOA during use. "Cera Armor" is approved under the Food Sanitation Act and by the U.S. FDA. It has also undergone antibacterial effectiveness verification through the Z-2801 antibacterial test. 【Adoption Results】 ■ Suzuki Co., Ltd. - Seaweed processing machine chute parts 【Application Examples】 ■ For those exploring surface treatments with no environmental or health risks ■ For those seeking high durability and long-lasting coatings ■ In cases where fluoropolymer coatings lack heat resistance ■ For those wanting to impart high functionality to inexpensive general-purpose resins ■ For products requiring a clear color coating

• stone

◆Ceramic Coating "Sera Armor"◆ Shine Kogei's "Sera Armor" is a functional coating that adds value to materials by providing wear resistance, release properties, and heat resistance. It possesses physical properties superior to fluororesin and can form a high-hardness ceramic coating on resins, engineering plastics, glass, and wood that could not be processed with fluororesin. "Sera Armor" is utilized in the food processing industry, where non-stick properties for ingredients are required, as well as in the pharmaceutical and cosmetic manufacturing industries. ◆High Corrosion-Resistant Coating "Blue Armor"◆ If you are looking for a coating specialized in corrosion and chemical resistance, "Blue Armor" is recommended! "Blue Armor" is a fluororesin with outstanding corrosion and chemical resistance, protecting materials from strong acids and strong alkalis. It can form an ultra-thick, pinhole-free coating that surpasses any other fluororesin. This allows for a switch from expensive materials like Inconel to SS400. It can provide high corrosion resistance to piping, pumps, and stirring devices in chemical and food plants.

• stone

Shine Kogei's ceramic coating "Cera Armor" has seen an increase in processing achievements for molds in recent years. Generally, when it comes to mold release processing, fluororesin coatings are the norm, but when higher durability and wear resistance are required, we recommend "Cera Armor." While fluororesin typically has a film hardness of 2-3H, "Cera Armor" boasts a high hardness film of 9H. With the extended lifespan of the coating, the ease of workpiece release is also sustained. This contributes to the efficiency of shot cycles and helps achieve cost reductions for your company. ◆ Inquiries ◆ When making an inquiry, it would be smooth if you could provide the following information: 1. The properties of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be helpful for estimating and calculations.

• Heating and cooling equipment and facilities

Shine Kogei's high-performance ceramic coating "Cera Armor" significantly expands the range of materials that can be processed compared to other surface treatment technologies. "Cera Armor" forms a high-hardness ceramic film through heat treatment according to the heat resistance temperature of the material. Therefore, it can be applied to materials with low heat resistance, such as resin, engineering plastics, glass, and wood. It imparts the wear resistance, slip properties, and release properties of the ceramic film to the material. It is used in resin sensor components, sliding parts, food equipment parts, and conveyor systems. ◆ Inquiries ◆ When making an inquiry, it would be helpful to provide the following information for a smoother process. 1. Properties of the substrate to be coated (material, shape, size, etc.) 2. Purpose of coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating and calculations.

• Heating and cooling equipment and facilities

We have gathered case studies of solutions using the ceramic coating "Sera Armor" in food processing equipment. We will solve issues such as product stagnation and the hassle of cleaning due to residue adhesion in food processing environments! 【Challenges We Solve!】 Case Study 1: "Slip and Non-Stick Properties in Food Processing Equipment" Case Study 2: "Non-Stick Coating in School Meal Production Equipment" Case Study 3: "Ceramic Processing for Commercial Rice Cookers" Case Study 4: "Ceramic Processing for Pan Trays" 【Ideal for Customers Who:】 ◎ Experience product sticking and stagnation on the line... ◎ Deal with residue adhesion that complicates post-operation cleaning... ◎ Find that the fluorine coating wears out quickly and requires re-coating... ◎ Have high food adhesion, necessitating extra input to secure production numbers... ◎ Encounter issues like scorching and peeling, indicating poor durability! ◎ Require heat resistance in certain areas ◎ Face poor durability with issues like peeling! ◎ Find that the hardness of the fluorine coating is insufficient at H to 2H!

• Water heater Cooker IH

Are you satisfied with your fluoropolymer coating? If you are facing issues such as rapid wear, frequent reprocessing, or insufficient heat resistance, we have great news for you. Shine Kogei's ceramic coating, "Cera Armor," surpasses fluoropolymer processing technology. This time, exclusively for Ipros, we are offering a technical leaflet, case studies, and samples. We also accept prototype processing. Not only can it be processed onto metals, but "Cera Armor" can also be applied to a wide range of substrates such as resins, engineering plastics, glass, ceramics, and wood, as it allows for room-temperature sintering. "Cera Armor" has been adopted not only in the food manufacturing industry but also in automotive parts, semiconductors, building materials, and aerospace fields. We accommodate both small-batch, diverse products and mass-produced items. ◆ Regarding Inquiries ◆ When making an inquiry, it would be helpful if you could provide the following information for a smoother process: 1. The properties of the substrate to be coated (material, shape, size, etc.) 2. The purpose of the coating (e.g., non-stick, chemical resistance, slip properties, etc.) 3. Usage conditions (e.g., temperature, chemicals, wear conditions, etc.) *If possible, providing drawings would be beneficial for estimating costs.

• Heating and cooling equipment and facilities