太陽塗装 List of Products and Services

Here is an example of a response to a request for prototype parts for sports fishing reels. There were specifications for the paint, and since it was made in the USA, we struggled with procurement. Additionally, there were specifications for the film thickness, which made it difficult to choose the painting method. We were able to achieve a short lead time for the prototype in preparation for mass production, which subsequently led to receiving orders for mass production and eventually sales at major fishing tackle stores. 【Overview】 ■ Product Name: Sports Fishing Reel Parts ■ Base Material: Magnesium Alloy ■ Coating: Acrylic Urethane Coating ■ Size: Palm-sized ■ Lot: 20 pieces *For more details, please refer to the PDF document or feel free to contact us.

• paint

We will introduce examples of handling single items, prototypes, pre-production samples to mass production, and mass production only. In the case of painted parts for processing equipment, we handled single items of melamine baked paint with a palm-sized iron base, and for medical and pharmaceutical device springs, we managed powder coating with an iron base for 300 to 400 pieces. Additionally, we were able to accept mass production of powder coating (with masking) for energy equipment parts at a rate of 1,000 pieces per month. [Overview (partial)] <Single item handling of 1 piece each> ■ Product name: 3D printer molded product ■ Base material: Nylon 12 powder molding ■ Coating: Acrylic urethane coating ■ Size: Palm-sized *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce our original product, "irosaji." We developed this product in response to feedback from customers who dislike the smell of stainless steel, find the "clattering" sound when spoons and dishes touch unpleasant, and want to use colorful spoons but find that plastic ones break easily. The entire stainless steel spoon is coated with nylon resin, providing a soft mouthfeel that is easy to hold and eliminating concerns about dish noise. 【Overview】 ■ Product Name: irosaji ■ Base Material: Stainless Steel ■ Coating: Nylon Coating ■ Size: 180×40×10 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We propose a nylon coating for control levers. Here are some case studies. The control levers used in medical and pharmaceutical equipment are designed to be used as foot levers, which means that footwear such as shoes and slippers constantly come into contact with them. Therefore, abrasion resistance and chemical resistance are essential features. Our coating is designed to withstand such harsh environments. 【Overview】 ■ Product Name: Control Lever ■ Base Material: Aluminum ■ Coating: Nylon Coating ■ Size: 110×30×30 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case study proposing nylon coating for the handles of vehicle seats used in railways. Due to the high volume of contact from many people, various functionalities are required. In particular, the soft touch when touched by hand, due to the thick film, can be considered a characteristic of this coating. Please leave the precision coating technology to us. 【Overview】 ■ Product Name: Railway Vehicle Seat Handle ■ Base Material: Aluminum Casting ■ Coating: Nylon Coating ■ Size: 150×70×40 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case study of a prototype effect pedal case for electric guitars created for a major musical instrument manufacturer. Currently, most products are manufactured overseas, so they wanted to create high-value-added products made in Japan. In collaboration with our partner manufacturers, we completed effect pedals in three colors: red, blue, and gold. Although it did not reach mass production, they were very pleased with the results. 【Overview】 ■ Product Name: Effect Pedal ■ Base Material: Aluminum Die-Cast ■ Coating: Silver Mirror Coating ■ Size: 110×70×40 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case of high-quality, luxurious coating performed for a musical instrument manufacturer. The current contractor expressed concerns about the adhesion of the coating and mentioned that there were no color suggestions, which has been a source of trouble for them. We explored a gold similar to that of old Buddhist statues and Indian ornaments. After applying a black coating, we painted gold in a way that it was sprinkled on, achieving the desired color. 【Overview】 ■ Product Name: Gank Drum ■ Base Material: Special Steel ■ Coating: Acrylic Baked Coating ■ Size: 280φ *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case of "Shibo painting" to the architectural design office. The company requested to finish the outdoor lighting cover with a "Japanese" image, resembling the appearance of Nanbu ironware. Since it was to be installed near the outdoor gatepost, we applied a thicker anti-rust primer for stainless steel. 【Overview】 ■ Product Name: Lighting Cover ■ Base Material: Stainless Steel ■ Coating: Acrylic Baked Coating ■ Size: 600×300×300 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case of a problem regarding coloring rubber materials. The base material is rubber, the coating is rubber paint, and the size is 80×50. Our company has a track record of painting rubber products and has sample boards available. Please consult with us first. 【Overview】 ■ Product Name: Sample ■ Base Material: Rubber ■ Coating: Rubber Paint ■ Size: 80×50 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case where "conductive coating" was applied to the interior of resin molded products. Due to the complexity of masking, you were concerned about whether it could be done and wanted to ensure that the surface was free of scratches and dirt during the coating process. Our company performs conductive coating on certain resin products that typically do not have electrical conductivity, and we handle masking using tape or, in some cases, by creating jigs. 【Overview】 ■ Product Name: TOP Case ■ Base Material: ABS ■ Coating: Conductive Coating ■ Size: 350×150×30 *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case where we proposed a "200°C heat-resistant coating" for use near motorcycle engines. There was a concern with engine pipe components for two-wheeled scooters, where the drying temperature was high and there were issues with uneven curing. We selected and proposed suitable heat-resistant paints based on various conditions such as application, heat resistance temperature, usage environment, and color tone. Our company possesses a drying oven capable of heating up to MAX 450°C, and we thoroughly manage the temperature, allowing us to respond without any issues. 【Case Summary】 ■Challenges - High drying temperature leading to uneven curing ■Results - Selected and proposed suitable heat-resistant paint based on various conditions - Able to respond without issues due to thorough temperature management *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case where we proposed a specialized chemical treatment to address the issue of paint peeling on aluminum die-cast products. It seems that the degreasing process was not performed effectively, leading to peeling in the cross-cut test. Our company has extensive experience with aluminum castings, gravity die-casting, aluminum die-casting, and zinc die-casting, allowing us to perform suitable surface treatments and provide products without adhesion failures. [Case Overview] ■Issue - Peeling occurs in the cross-cut test ■Proposal - Provide products with suitable surface treatments to ensure no adhesion failures *For more details, please refer to the PDF document or feel free to contact us.

• paint

There were masking instructions for all processed surfaces of aluminum die-cast products. Here is an example of a problem we encountered. We want high-precision painting, but the precision of the processed surfaces is also very strict, so even slight scratches or dents are unacceptable. Our company has a lot of experience with products that require very strict processing precision, and we take great care in handling them. We can achieve a beautiful finish using specialized tape that matches the shape, and if requested, we can also offer to remove paint burrs at the boundary between the painted surface and the masked area. [Case Overview] ■ Issue - The precision of the processed surfaces is very strict, so even slight scratches or dents are unacceptable. ■ Proposal - A beautiful finish can be achieved using specialized tape that matches the shape. *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

In the painting of aluminum cast products, we received a request to make the unique surface irregularities of the casting a bit flatter. Here, we introduce a case where a "primer surfacer" was applied. It seems that the painting contractor we are currently collaborating with was also consulted, but they said it would be difficult to improve it further, which left us in a bind. We applied our high-adhesion paint for aluminum castings, followed by putty treatment to flatten the casting surface, achieving a smooth finish that met the customer's desired price and quality level. [Case Overview] ■ Issue - Request to flatten the unique surface irregularities of the casting ■ Result - Applied primer surfacer, performed putty treatment, and flattened the casting surface *For more details, please refer to the PDF document or feel free to contact us.

• paint

Here is a case study of a prototype coating project using "resin powder materials" developed in-house. Due to strict film thickness tolerances, several companies had declined the project. However, testing with processable materials for prototype trials was possible. Therefore, as a lab for the development of new materials, we received trial test pieces from the development team and managed to process them according to the very strict film thickness conditions. 【Case Overview】 ■Challenge - Looking for a company that can undertake prototype coating ■Result - Successfully processed according to the very strict film thickness conditions *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case study of a trial for nylon coating as a surface treatment method for a medical device manufacturer specializing in obstetrics and gynecology. Most of the vaginal speculums currently in use are made of stainless steel, which has the disadvantage of being "cold" as it directly touches the mucous membrane. We proposed a masking technique that allows for assembly and positioning without stress for the patient, and conducted several trial prototypes. As a result, a product that satisfied the manufacturer was completed. [Case Overview] ■ Issue - Most vaginal speculums are made of stainless steel and are cold as they directly touch the mucous membrane. ■ Result - Our masking technology cleared the required specifications. *For more details, please refer to the PDF document or feel free to contact us.

• paint

We would like to introduce a case where "nylon coating" was proposed as a method for painting dental impression trays. Stainless steel dental impression trays maintain coldness, making long-term use in the mouth difficult, and they are expensive. Dental impression trays coated with resin on iron have the issue of deteriorating and cracking after about 20 to 30 sterilization cycles performed in the clinic. By applying a heat-resistant and rust-resistant plating treatment to the base material, iron, and further applying our coating, we were able to prevent the deterioration of the base material. [Case Summary] ■ Issues - Coldness is sustained, making long-term use in the mouth difficult, and they are expensive. - Deterioration and cracking occur after about 20 to 30 sterilization cycles performed in the clinic. ■ Results - We were able to prevent the deterioration of the base material. *For more details, please refer to the PDF document or feel free to contact us.

• paint

Taiyo Coating Co., Ltd. was established in 1966 in Hekinan City, Aichi Prefecture. Thanks to your support, we are now celebrating our 48th anniversary. From the beginning, we have been engaged in special coatings for a variety of small-lot products, including medical devices. However, with the changing times, the volume of work for mass-produced items such as automotive parts has increased, and our focus has shifted from special coatings for small lots to general coatings for mass production. In June 1988, we relocated to Nishio City, Aichi Prefecture, and with the new factory, we made a fresh start and shifted our direction back to medical device coatings and special coatings as we did at the time of our establishment. Since then, we have been striving daily with the motto "What others cannot do, we will do in coating." I believe that the work of coating adds beauty and strength to materials, enhancing their value through color application. 【Main Business Activities】 ○ Nylon Coating ○ Acrylic Urethane Coating ○ Baking Coating ○ Functional Coating ○ Design Coating For more details, please contact us or download our catalog.

• Mural
• stone

It expresses the natural wrinkles of leather. While there may be variations in the size of the wrinkles, I believe that adds to its charming atmosphere.

• others

The advantages of textured paint include the ability to mitigate scratches and minor unevenness in the material, as well as providing a sense of luxury. It has been successfully used in office equipment and medical devices, among others.

• others

There are four types of patterns available, and please understand that it may take some time for color adjustment.

• others

Even for specified colors, we can prepare the paint in as fast as one day, so we can accommodate urgent requests. If you have any products that are prototypes or urgent items, we will respond promptly.

• others

Color plating refers to a method used by our company that involves painting various colors over chrome plating, unlike the silver mirror coating and vacuum deposition that have become more common in recent years.

• others

It is a design coating that reflects the atmosphere of a worn leather wallet made of cowhide, using our original paint.

• others

Materials can be made from resin, metal, non-ferrous metals, and most other materials. There are various applications, but I believe they are suitable for panels, decorative boxes, control panels, poles, and more. If you are interested, please feel free to contact us.

• others
• stone

The touch feels elastic like rubber and has a soft sensation. In addition to being non-slip, it also has a function to dampen vibrations. It is currently being used in audio-related products.

• others

It is a functional coating that applies conductive paint to non-conductive materials such as plastic to enable electrical conductivity.

• others

It is effective in high-temperature environments. Our company applies coatings to gas stove grates and light covers, among other products.

• others

This is a coating that uses acrylic resin paint, which has greater hardness and durability compared to melamine paint.

• others

This method is compatible with various metals and is the most commonly used painting method in our company. Melamine resin paint is sprayed and baked at a temperature of 120°C to 140°C.

• others

There is a method called fluid immersion, where components are heated and then dipped into a tank filled with powder. Unlike other paints, it does not use solvents, making it less hazardous and more environmentally friendly.

• others

Mix the paint and hardener for painting. It is often used in automotive repair painting, but is also widely used in industrial coating products. It is suitable for plastic parts and large products.

• others

When the heated component is dipped into the powder tank, the powder melts due to the heat, resulting in a state similar to chocolate bananas sold at stalls. After a few minutes, when the heat cools down, the coating hardens and is complete.

• others