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[Issues and Factory Improvement Examples] Food Factory Attic Heat Mitigation (Heat Insulation)

A case where high-performance aluminum heat insulation sheets are laid in the attic to prevent radiant heat from the sun from entering the factory.

We would like to introduce an example of heat mitigation improvements in the ceiling space of a food factory. The company faced the challenge of wanting to improve the working environment for the workers in the factory (to implement heat mitigation). To address this, they laid high-performance aluminum heat-reflective sheets in the ceiling space with the image of making the entire building a super shade, preventing radiant heat from the sun from entering the factory. As a result, we received feedback from customers saying, "I am looking forward to this summer. There is a warehouse that is hot and problematic, so I would like to implement heat mitigation measures there next." [Case Study] ■ Challenge: To improve the working environment for workers in the factory (to implement heat mitigation) ■ Measures: Laid high-performance aluminum heat-reflective sheets in the ceiling space to prevent radiant heat from the sun from entering the factory (with the image of making the entire building a super shade) *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Insulation work

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[Issues and Factory Improvement Examples] Heat Mitigation Measures (Heat Shielding) for the Factory Warehouse Roof and West Wall

An example where the temperature under the roof was 51°C in the unconstructed area, and a difference of 22°C was achieved in the constructed area, which was 29°C.

We would like to introduce a case study on heat mitigation improvements for the factory warehouse roof and west wall. "There is a challenge where heat accumulates inside the building during summer, making it uncomfortable for workers, and we want to implement heat mitigation measures." To address this, we installed high-performance aluminum heat-reflective sheets on the roof and walls with the image of making the entire building extremely shaded, preventing solar radiation heat from entering the interior. As a result, the temperature under the roof in the untreated area was 51°C, while in the treated area it was 29°C, achieving a 22°C difference. [Case Study] ■ Challenge: Heat accumulates inside the building during summer, making it uncomfortable for workers (want to implement heat mitigation measures) ■ Solution: Installed high-performance aluminum heat-reflective sheets on the roof and walls to prevent solar radiation heat from entering the interior (with the image of making the entire building extremely shaded) *If the roof is high, it may be difficult to feel the effects of heat mitigation by only applying it under the roof. In this case, applying heat mitigation to the walls (especially the sunny west and south walls) will enhance the heat mitigation effect. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Insulation work

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Heat prevention measures for factories and warehouses: high-performance heat-insulating sheets.

Experienced energy managers on-site provide support! We improve the work environment by cutting radiant heat. *Catalog available.

Our high-performance heat-insulating sheet cuts almost all radiant heat. When used in buildings, it makes "summer extremely cool and comfortable" and "keeps the indoors warm in winter by preventing heat loss." When applied to high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduced energy input" and lowering the perceived temperature in the workplace, which helps with "heat stroke prevention and heat stress measures." With a special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it suitable for various materials. 【Features】 ■ High heat insulation effectiveness ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or cutters ■ Special surface treatment (corrosion protection, UV protection, etc.) ■ A wide range of products available (fireproof certification, condensation prevention, high-temperature use, etc.) *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Heat-shielding materials
  • Heat insulation and heat shielding methods

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High-performance thermal insulation sheet for condensation prevention SP-PED

Cuts almost all radiant heat! Excellent condensation prevention effect! Achieves measures against heat stress and heat stroke on-site, as well as energy savings.

Our high-performance heat-insulating sheet cuts almost all radiant heat. The high-performance heat-insulating sheet SP-PED is highly effective for condensation prevention and is very effective for heat insulation measures in areas where condensation is a concern. When used in buildings, it makes "summer extremely cool and comfortable" and "winter warm as it retains indoor heat." When applied to high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduction of input energy," and lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." With special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it usable with various materials. 【Features】 ■ High heat insulation effect ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or a cutter ■ Special surface treatment (corrosion prevention included) *For more details, please refer to the PDF document or feel free to contact us.

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High-temperature resistant, high-strength, high-performance heat insulation sheet SP-HTR

Cuts almost all radiant heat! Achieves measures against heat stress and heat stroke on-site, as well as energy savings. Designed for high-temperature environments. Supported by energy management professionals.

Our high-performance thermal insulation sheet cuts nearly all radiant heat. The high-temperature, high-strength thermal insulation sheet SP-HTR can be used in high-temperature environments up to 130°C (and up to 220°C depending on the installation method). Additionally, by increasing the amount of glass mesh fiber in the middle layer, we achieve high strength. It is suitable for use in industrial furnaces. We are planning to obtain non-combustible certification from the Ministry of Land, Infrastructure, Transport and Tourism. When used in buildings, it provides "super shade and comfort in summer" and "warmth in winter as it prevents indoor heat from escaping." When applied in high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduced input energy" and lowering the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." 【Features】 - High thermal insulation effect - Lightweight and ultra-thin yet high strength - Easy to install with scissors or a cutter *For more details, please refer to the PDF document or feel free to contact us.

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Heat Shielding Furnace: Examples of Heat Mitigation and Energy Saving Improvements

Case study of heat countermeasures and energy saving achieved in a painting drying furnace (fueled by city gas): Surface radiation temperature decreased by 100°C!

We will introduce improvements in heat mitigation measures for painting drying ovens and energy-saving examples. "There was a challenge of having hot indoor conditions in summer and wanting to implement heat mitigation measures while also saving on fuel." In response, high-temperature heat-insulating sheets were applied to the painting drying oven. (The installation was carried out by the customer.) As a result, the surface radiation temperature of the oven was reduced from 130°C to 30°C, achieving a decrease of 100°C. By reducing radiative heat loss from the oven surface, energy savings on fuel were also achieved. Furthermore, the internal temperature of the oven increased by 20°C during winter, leading to improved productivity! [Example] ■ Challenge: The surface of the painting drying oven is at a high temperature, making it uncomfortable for workers (wanting to implement heat mitigation measures). ■ Solution: Installed high-performance aluminum heat-insulating sheets on the oven surface to cut radiative heat. *For more details, please refer to the PDF document or feel free to contact us.

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Heat Shielding: Examples of Heat Mitigation and Energy Saving Improvements in Kilns

Examples of heat mitigation and energy saving achieved in a firing furnace (LP gas-fired). Surface radiation temperature decreased by approximately 80°C!

We will introduce improvements in heat countermeasures and energy-saving examples for food baking furnaces. "There was a challenge to improve the hot working environment in summer and to reduce fuel consumption." In response, we applied high-temperature thermal insulation sheets to the food baking furnace. As a result, the surface radiation temperature of the furnace was reduced from 120°C to 40°C, achieving a decrease of 80°C. This reduction in radiant heat loss from the furnace surface also led to energy savings in fuel consumption. [Case Study] ■ Challenge: The surface of the paint drying furnace was at a high temperature, making it uncomfortable for workers (wanted to implement heat countermeasures). ■ Countermeasure: Installed high-performance aluminum thermal insulation sheets on the furnace surface to cut radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

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[Use Case] Protection of Surrounding Equipment from High-Temperature Objects <Heat Insulation>

It has been demonstrated that it can prevent radiant heat and protect control devices with a heat resistance of 45°C!

During the handling of large iron products at 600℃, there was a challenge of nearby equipment failing due to the radiant heat, and we wanted to protect the equipment from this radiant heat. Therefore, we applied a heat shield sheet 2 meters away from the 600℃ iron product. As a result, it was demonstrated that a high-performance heat shield sheet with a heat resistance of 90℃ could prevent radiant heat from the large iron product at 600℃, protecting control devices and other equipment with a heat resistance of 45℃. [Case Study] ■ Challenges to be addressed - During the handling of large iron products at 600℃, nearby equipment fails due to the radiant heat, so we want to protect the equipment from this radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Heat insulation and heat shielding methods

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High-performance heat insulation sheet (high purity aluminum)

Ultra-thin thermal insulation sheet that contributes to stabilizing furnace temperature and improving work environment comfort.

Our high-performance thermal insulation sheet cuts almost all radiant heat. When used in buildings, it makes "summers extremely cool and comfortable" and "keeps warmth in during winter, so it stays warm." When applied to high-temperature facilities, it prevents heat from escaping from furnace walls, allowing for "reduction in input energy," and lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." With special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it suitable for various materials. 【Features】 ■ High thermal insulation effect ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or cutters ■ Special surface treatment (corrosion prevention, UV protection, etc.) ■ Wide range of lineup (fireproof certification, condensation prevention, high-temperature use, etc.) *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Heat-shielding materials
  • Heat insulation and heat shielding methods

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Heat hat to protect your head from the sun's heat.

Just by placing it inside hats or helmets, it cuts out solar radiation heat! Protects your head from heat. *Now, receive a cool towel (280x460) as a gift!

There are three types of heat transfer: "convective heat," "conductive heat," and "radiative heat," with "radiative heat" being dominant in human thermal sensation. Cutting down on radiative heat is very effective for heat prevention measures. ■ Features of the moisture-permeable, waterproof, and heat-insulating sheet "Heat Boushi" - Heat Boushi is a high-reflective heat-insulating sheet that maintains moisture-permeable and waterproof performance. - One sheet of Heat Boushi enables waterproofing, ventilation, and heat insulation. - The ventilation inside hats and helmets is maintained, ensuring comfort. - Easy to install and ready for immediate use. ■ Specifications Size: Thickness 0.4mm x Length 240mm x Width 240mm Shape: Four-leaf shape Material: Aluminum, moisture-permeable prevention sheet ★ For a limited time, receive a cool towel (280mm x 460mm) as a gift ★ Wet it and place it on your head for added refreshment!!

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  • Safety and consumables

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Heat Shielding: Case Study of Heat Stress Mitigation in High-Temperature Work Environments in Factories

Examples of protecting workers from radiant heat in workplaces handling high-temperature materials.

We would like to introduce an example of improving heat stress measures by placing a heat-insulating sheet (non-combustible type) between high-temperature objects and workers to protect workers from radiant heat. There was a challenge: "We want to protect workers handling high-temperature objects from heat and implement heat stress measures." In response, a heat-insulating sheet was installed like a partition between the high-temperature objects and the workers. As a result, an easy-to-implement heat stress measure was executed to protect the workers. By suspending it with wires or securing it to movable partitions or safety fences, it can be easily removed during maintenance, allowing for installation that adapts to the factory's flexibility. [Example] ■ Challenge: We want to protect workers from high-temperature objects (implement heat stress measures) ■ Measure: Use high-performance aluminum heat-insulating sheets as partitions *For more details, please refer to the PDF materials or feel free to contact us.

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Heat Shield Control Panel Temperature Rise Prevention Improvement Case Study

Examples of protecting control panels from radiant heat.

We would like to introduce a case where a control panel was protected from radiant heat from other sources, preventing temperature rise. There was an issue where "the control panel near the furnace was constantly exposed to the furnace's radiant heat, causing the control panel inverter to burn out. We wanted to quickly implement measures to prevent recurrence." In response, a high-temperature heat shield sheet was applied to the target control panel. (The installation was carried out by the customer.) As a result, the surface temperature of the control panel decreased from 70°C to 30°C, a reduction of 40°C. This served as a measure to prevent the recurrence of control panel damage and was applied to all similar locations. Similar cases exist for outdoor distribution boards that receive direct sunlight in summer and experience temperature rises, and similar solutions can be implemented. [Case Study] ■ Issue: Protect the control panel from radiant heat and prevent temperature rise. ■ Solution: Apply a heat shield sheet to the control panel to cut radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

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Heat Shielding Air Conditioner Outdoor Unit Energy Saving Improvement Case Study

A case where energy savings were achieved by cutting solar radiation heat to the outdoor unit of a factory air conditioner.

We would like to introduce a case where energy savings were achieved by cutting the solar radiation heat on the outdoor unit of a factory air conditioner. There was a challenge: "The air conditioning is not effective in summer, and the indoor environment is hot, so we want to implement heat countermeasures." In response, a high-temperature heat insulation sheet was applied to the air conditioner’s outdoor unit. (The installation was carried out by the customer.) As a result, by reflecting sunlight and preventing the outdoor unit from becoming hot, the air conditioning performance improved significantly, leading to a substantial reduction in electricity consumption compared to air conditioners without the heat insulation sheet. [Case Study] ■ Challenge: We want to achieve energy savings for factory air conditioners. ■ Countermeasure: Applied a heat insulation sheet to the air conditioner’s outdoor unit to cut solar radiation heat. *For more details, please refer to the PDF document or feel free to contact us.

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[Use Case] Boiler Radiation Heat Countermeasures <Heat Insulation>

Attached heat insulation sheets to the control box and cables! A case where the construction area was well protected.

There was a challenge regarding the operation boxes and cables around the boiler being damaged by radiant heat from the boiler, and we wanted to implement thermal protection measures. Therefore, we applied heat insulation sheets to the operation boxes and cables. We received feedback from the customer stating, "There was an unexpected gas leak that caused high temperatures, but the areas where the heat insulation sheets were applied were well protected. We will proceed with full application in the targeted areas and expand to similar locations." 【Case Study】 ■ Issues to be resolved - Operation boxes and cables around the boiler are damaged by radiant heat from the boiler. - We want to implement thermal protection measures. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Heat insulation and heat shielding methods

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[Case Study] Heat Mitigation Under Factory Warehouse Corrugated Roofs <Heat Shielding>

Measures taken to prevent solar radiation heat from entering the room! It has resulted in a beautiful finish.

There was a challenge to implement heat countermeasures to reduce the burden on workers from the summer heat. Therefore, we installed high-performance aluminum heat-reflective sheets under the Galvalume steel roof to prevent radiant heat from the sun from entering the interior. As a result, the installation method of sandwiching without adhesive led to a beautiful finish. Additionally, the area under the installed roof reflected the light from fluorescent lamps, brightening the interior. [Case Study] ■ Challenges to be addressed - We want to implement heat countermeasures to reduce the burden on workers from the summer heat. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat shielding sheet
  • Heat insulation and heat shielding methods

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