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Sensors Product List

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[Use Case] Visualization of Workplace Environment [Energy Saving / Carbon Neutral]

[Use Case] Visualization of Workplace Environment [Energy Saving / Carbon Neutral]

Managing multiple data on a single screen! Introducing a case where visualizing the workplace environment became possible through graphing.

We would like to introduce a case study where "ParaRecolectar" was used to visualize the workplace environment. In workplace environmental management, there was a significant burden due to the inability to conduct surveys on the labor environment, leading to inadequate management. "ParaRecolectar" can collect data such as temperature, humidity, and atmospheric pressure, allowing for easy comprehensive monitoring of the workplace environment through the installation of additional sensors. As a result, it has become possible to reduce the burden of surveys and promote measures and improvements. [Case Overview (Partial)] ■ Issues - Workplace environmental management is lagging behind - Uncertainty about appropriate measures ■ Effects - Promotion of energy conservation/carbon neutrality - Ensuring the safety of the labor environment *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Detection of Drill Breakage Precursors [Failure Precaution Detection / Equipment Maintenance]

[Use Case] Detection of Drill Breakage Precursors [Failure Precaution Detection / Equipment Maintenance]

Constantly monitoring graphs! Introducing examples of reducing unexpected stoppages in production lines.

We would like to introduce a case where the AC current sensor from "ParaRecolectar" was used to detect signs of a drill breaking before it actually happened. In deep hole machining, drills were either replaced regularly or after they broke, leading to sudden equipment stoppages due to unexpected drill breakage. By applying this case, it becomes possible to detect different waveforms during normal operation and send a stop signal to the equipment, allowing it to be halted before the tool breaks. [Case Summary (Partial)] ■Challenges - We want to know the signs before the drill breaks in the machining equipment. - We want to prevent sudden equipment stoppages. ■Implementation Method - Measure the main spindle motor current of the machining equipment using an AC current sensor. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Identifying Causes of Delays to Improve Work Efficiency [Efficiency Survey / Productivity Improvement]

[Use Case] Identifying Causes of Delays to Improve Work Efficiency [Efficiency Survey / Productivity Improvement]

Accurate data recording! Introducing a case study where the cycle time of the process was automatically measured.

We will introduce a case where we used the bottleneck process checker 'P!tchDATA' to identify the causes of delays and improve work efficiency. In measuring the cycle time of the process, we were using a stopwatch, which led to data variability and a significant amount of investigation time due to complicated tasks and ambiguous records. By detecting the signal from the work passage sensor with the weak DC current sensor of 'P!tchDATA', we were able to implement automatic measurement with an additional sensor, resulting in a reduction of overtime by 156 minutes per shift. 【Case Overview (Partial)】 ■Challenges - Overtime caused by production delays - Difficulty in investigating the causes of delays ■Implementation Method - Automatic measurement with an additional sensor *For more details, please download the PDF or feel free to contact us.

  • Process Control System

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[Use Case] Visualization of Power Consumption per Unit with Retrofitted Sensors [Energy Saving / Unit Consumption]

[Use Case] Visualization of Power Consumption per Unit with Retrofitted Sensors [Energy Saving / Unit Consumption]

Reduction of entry errors! Introducing examples of visualizing electricity consumption by unit of equipment.

We will introduce a case where the AC current sensor and pulse input of "ParaRecolectar" were used to visualize electrical power with an add-on sensor. In measuring electrical power, the task of recording calculated results by operators had become a significant daily burden. As a result of the implementation, automatic measurement by the sensor became possible, leading to a reduction in labor hours for operators and the ability to identify bottlenecks. [Case Overview (Partial)] ■ Issues - Want to visualize electrical power per unit - Labor hours for aggregation are high - There are no sensors in the desired aggregation locations ■ Implementation Method - Automatic measurement with add-on sensors *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Visualization of Electricity Consumption [Energy Saving / Carbon Neutral]

[Use Case] Visualization of Electricity Consumption [Energy Saving / Carbon Neutral]

Accurate data recording by sensors! Introducing examples of visualizing electricity usage for each facility.

We will introduce a case where we used the AC current sensor from "ParaRecolectar" to identify neck equipment and reduce power costs. In measuring electricity usage, there were challenges such as a lack of manpower to conduct investigations and the high costs associated with introducing measuring devices. As a result of the implementation, we were able to see the trends in daily electricity usage and identify the time periods with high consumption. [Case Overview (Partial)] ■Challenges - Want to reduce electricity usage - Unable to narrow down countermeasure processes ■Implementation Method - Automatic measurement with retrofitted sensors *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Identifying the Cause of Equipment Shutdown Due to Air Pressure Anomaly [Cause Investigation and Visualization]

[Use Case] Identifying the Cause of Equipment Shutdown Due to Air Pressure Anomaly [Cause Investigation and Visualization]

Introducing a case study on the review of piping layout and pipe diameter.

We would like to introduce a case where we used the general-purpose analog input of "ParaRecolectar" to visualize air pressure and identify the cause of equipment stoppages. In the equipment, there were sporadic stoppages due to abnormal air supply pressure, and it was difficult to gather information during the problem occurrence, making it challenging to pursue and improve the cause. The general-purpose analog input of "ParaRecolectar" allows for the connection of sensors from other manufacturers, so we collected data from the existing pressure sensors in the process equipment. As a result of the implementation, we were able to identify the cause of the problem, review the piping layout and pipe diameter, and resolve the issue. 【Case Summary】 ■Challenges - Equipment stops due to abnormal air supply pressure - Unable to identify the cause ■Effects - Identification of the problem's cause - Measurement time reduced from 480 minutes to 30 minutes (installation): 95% reduction *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Detection of Vibration from Gear Abnormalities [Failure Prediction Detection / Predictive Maintenance]

[Use Case] Detection of Vibration from Gear Abnormalities [Failure Prediction Detection / Predictive Maintenance]

We will introduce a case where the timing for part replacement was determined using an aftermarket sensor.

We would like to introduce a case where the 6-axis motion sensor of "ParaRecolectar" was used to detect signs of failure before equipment stoppage. In a gantry machining center, operators were confirming equipment abnormalities through auditory means, which led to delays in noticing component deterioration and resulted in equipment stoppage. As a result of introducing the para collector, we were able to set thresholds to detect abnormalities and issue alerts, guiding us towards planned maintenance. 【Case Overview (Partial)】 ■Challenges - We want to know about gear abnormalities before the equipment stops. - We want to perform planned maintenance. ■Implementation Method - Measure the case vibration of the reducer using a motion sensor. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Case Study] Investigation of Defects in Powder Coating [Environmental Measurement and Investigation of Quality Defects Causes]

[Case Study] Investigation of Defects in Powder Coating [Environmental Measurement and Investigation of Quality Defects Causes]

We will introduce a case where the cause of a malfunction was identified through data acquisition using an aftermarket sensor.

We would like to introduce a case study using the environmental sensor from "ParaRecolectar" to investigate defects in powder coating. In the painting process, there were quality issues due to the formation of lumps in the powder coating, and the cause could not be identified, leaving it unaddressed. As a result of the implementation, we were able to identify the factors causing the defects through data acquisition from the sensors, allowing us to smoothly determine countermeasures. [Case Overview (Partial)] ■Challenges - The powder for painting forms lumps - The cause is unknown ■Implementation Method - Measure temperature and humidity in the painting process with environmental sensors *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Identifying the Cause of Poor Machining Accuracy with Vibration Sensors [Quality and Cause Investigation]

[Use Case] Identifying the Cause of Poor Machining Accuracy with Vibration Sensors [Quality and Cause Investigation]

Introducing a case where we prevented the occurrence of poor accuracy and reduced the number of quality defects!

We would like to introduce a case where the 6-axis motion sensor from "ParaRecolectar" was used to identify the cause of precision defects in automotive parts manufacturing. In the machining process of aluminum parts, precision defects were a challenge. It was anticipated that defects occurred on specific machines, indicating potential issues with the equipment. As a result of the implementation, we were able to detect malfunctions in areas that could not be identified through regular inspections, ensuring precision equivalent to other machines and achieving zero precision defects caused by the same issue. [Case Summary (Partial)] ■ Challenges - Precision defects occurred in the machining process of aluminum parts. - The cause had not been identified. ■ Implementation Method - Installed 6-axis motion sensors under the same conditions on three machines. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Automation of Cleaning Solution Temperature Inspection [Remote Monitoring and Maintenance]

[Use Case] Automation of Cleaning Solution Temperature Inspection [Remote Monitoring and Maintenance]

Remote monitoring for data acquisition! Introducing a case study that significantly reduced equipment inspection man-hours.

We would like to introduce a case where the contact-type temperature sensor "ParaRecolectar" was used to automate daily inspection tasks in automotive parts manufacturing. In the cleaning process, workers were conducting temperature checks of the cleaning solution once a day and recording them on a checklist, which became a challenge due to the labor involved. As a result of the implementation, we were able to reduce travel time to the site through the automation of inspection tasks, achieving a 95% reduction in inspection labor. [Case Overview (Partial)] ■Challenges - Inspections were conducted once a day by workers, and recorded on a checklist, leading to labor challenges for the workers. ■Implementation Method - The product and contact-type temperature sensor were installed in the cleaning equipment. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Visualization of Motor Bearing Deterioration [Failure Prediction Detection]

[Use Case] Visualization of Motor Bearing Deterioration [Failure Prediction Detection]

Prevention of failures (seizures) is now possible! Here are examples of planned responses that have become feasible.

We would like to introduce a case where the 6-axis motion sensor of "ParaRecolectar" was used to visualize the deterioration of bearings. In motor bearings, abnormal conditions due to insufficient lubrication often occur, leading to production stoppages for parts replacement and incurring costs for replacing the entire motor. As a result of the implementation, it became possible to detect insufficient lubrication of the bearings by measuring vibration data, allowing for planned responses before the motor locks or stops. [Case Overview (Partial)] ■ Issues - Abnormal conditions due to insufficient lubrication in motor bearings frequently occur. - Production stoppages and costs for replacing the entire motor due to parts replacement were incurred. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Remote Monitoring of Outdoor Tanks [Reduction of Inspection and Maintenance Labor]

[Use Case] Remote Monitoring of Outdoor Tanks [Reduction of Inspection and Maintenance Labor]

Remote monitoring of outdoor facility equipment data! Early detection of anomalies with alert notifications.

We would like to introduce a case where the general-purpose analog input of "ParaRecolectar" was used to reduce inspection labor through remote monitoring. In the inspection work for liquid levels and pH values of outdoor tanks, there was a challenge of high labor costs and delays in noticing abnormalities. The general-purpose analog input of ParaRecolectar can connect to sensors from other manufacturers, allowing us to connect liquid level detection sensors and pH meters to collect data. As a result of the implementation, we were able to check from the office without going to the site, enabling early detection of abnormalities. 【Case Overview】 ■ Challenges - High labor costs for liquid level and pH inspections of outdoor tanks - Desire to reduce inspection labor ■ Effects - Inspection time reduced from 30 minutes to 5 minutes (85% reduction) - Detection of abnormalities up to one day later (immediate detection) *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] FFT Vibration Measurement of Ball Screws [Failure Prediction Detection and Predictive Maintenance]

[Use Case] FFT Vibration Measurement of Ball Screws [Failure Prediction Detection and Predictive Maintenance]

Alert before defective products occur! Introducing examples of reduced production equipment failures.

We will introduce a case where the 3-axis accelerometer of "ParaRecolectar" was used to predict failures through vibration measurement of a ball screw. In the scroll processing of the workpiece, there was a challenge in not knowing the degree of deterioration of the ball screw, which led to bearing failures and a decline in product quality. As a result of the implementation, the annual replacement costs were reduced by 85%, and line downtime improved from 128 hours to 0, with defective products decreasing from 4,000 units to 0. [Case Overview (Partial)] ■Challenges - Eliminate product quality defects - Implement planned maintenance ■Implementation Method - Installed accelerometers near the bearings of the shaft *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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[Use Case] Early Detection of Bearing Abnormalities [Failure Prediction Detection and Predictive Maintenance]

[Use Case] Early Detection of Bearing Abnormalities [Failure Prediction Detection and Predictive Maintenance]

From Sudden Failures to Planned Maintenance! Introducing Cases of Early Detection with FFT.

We would like to introduce a case where bearing abnormalities were detected early using a 3-axis accelerometer from "ParaRecolectar" through FFT. In the process of molding powdered raw materials, equipment stoppage due to bearing failure was a significant issue. As a result of the implementation, we were able to monitor the vibrations of the bearings and detect signs of failure (abnormal sounds caused by damage to the bearing case). 【Case Overview (Partial)】 ■Issues - Equipment stoppage occurred due to bearing failure in the process of molding powdered raw materials. - Replacing the bearing after failure incurs significant damage. *For more details, please download the PDF or feel free to contact us.

  • Measurement and Inspection

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