Coupling×丸紅エレネクスト - List of Manufacturers, Suppliers, Companies and Products

Coupling Product List

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Are you having trouble with coupling?

The coupling almost popped out due to the residual air pressure, which could have caused an accident!

The Prevo Quick Release Safety Coupling is a revolutionary safety coupling that eliminates hose whip (the hose flying out during disconnection) through its residual pressure release mechanism. It plays a significant role in preventing near-miss accidents in the workplace. It is compatible with most couplings used in Japan and can be used as is. Coupling is easy even when there is pressure in the line. To disconnect, simply push in the black body section to release the residual pressure, then pull the body section. For more details, please contact us.

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Are you having trouble with liquid spills from water or oil?

For those who are struggling with water or oil drips during coupling and uncoupling!

The automatic multi-coupler (auto coupler) enables the automatic connection and disconnection of water, oil, air, and electricity (power and signals) all at once, achieving rationalization and labor-saving in productivity. By arranging various couplings on the same plate as needed and driving that plate with a cylinder or similar device, automatic connection and disconnection of piping and wiring is made possible. It can be used in various applications such as automatic mold exchange, engine test benches, steel rolling equipment, chemical plants, and nuclear facilities. For more details, please contact us.

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[Use Case] Zero liquid leakage & zero connection errors with misconnection prevention mechanism.

We will introduce a case where liquid leakage was reduced to zero at the connection points of piping for fluorinated inert liquids!

We were using a common coupling used in the semiconductor industry, but there were liquid leaks during the disconnection of piping during annual equipment maintenance. The end-user, a semiconductor manufacturer, strongly requested that no fluorinated inert liquid be leaked outside during the disconnection of piping even during maintenance. Therefore, we adopted our "no-drip coupling." It allows for one-touch connection and disconnection while maintaining the same or better airtightness as the currently used couplings, eliminating liquid drips to the outside during connection and disconnection. [Case Study] ■ Issues - We received strict demands from customers that liquid drips at the disconnection points of piping are unacceptable. ■ After Implementation - There are no liquid drips to the outside during connection and disconnection. - It has also become possible to prevent human connection errors. *For more details, please refer to the PDF document or feel free to contact us.

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[Usage Example] Elimination of lock part sticking and improved durability.

We solved the problem of the coupling that had become so hard it needed to be struck with a hammer due to liquid leakage!

Due to heat, oil, and dust, the locking part has become stiff and difficult to detach. This is particularly problematic in hydraulic and grease piping, where liquid leakage during detachment can lead to air and foreign substances entering the system. To address this, a one-touch coupling was adopted at the piping connection points of the rolling equipment, which minimizes liquid leakage and air intrusion during detachment. As a result, the work of detaching and attaching the piping has become easier, and the absence of liquid leakage has eliminated the sticking of the locking part, improving the issues at the connection points themselves. [Case Study] ■ Issues - Liquid leakage to the outside and air/foreign substances entering the inside during coupling detachment. ■ After Implementation - Work during piping detachment has become easier. - Issues at the connection points have also been improved. *For more details, please refer to the PDF document or feel free to contact us.

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【Use Case】Non-dripping Coupling

Introducing examples of reducing heating time for temperature control water and burn prevention measures in the manufacturing site of automotive molded parts!

In the manufacturing site of automotive molding parts in the Chubu region, when detaching the coupling part that connects the temperature control unit and the mold, high-temperature temperature control water remaining in the gap between the valve and the opening would drip, sometimes causing burns to the workers' hands. Therefore, we introduced Salton's "Drip-Free Coupling." As a result, when removing the coupling, there is no dripping at all, eliminating the concern of employees getting burned from high-temperature temperature control water dripping. Furthermore, previously it was necessary to pull the sleeve when fitting, but this product can be fitted with a single touch, improving work efficiency. [Case Study] ■ Issues - It takes 4 hours to heat the temperature control water for the mold. - Dripping of temperature control water during coupling detachment and employees getting burned by touching the surface of the hose. ■ Effects - Prevention of burns and improved work efficiency with one-touch operation. - The introduction of flexible hoses and heat-resistant covers has significantly reduced the heating time to less than half. *For more details, please refer to the PDF document or feel free to contact us.

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Are you looking for connectors and couplings for special applications?

For those looking for connectors and couplings that can be used in marine, nuclear, aerospace, and other applications!

The nuclear power coupling (nuclear power coupler) features a square design intended for attachment and detachment operations by manipulators in nuclear-related facilities, and it includes a convex push-release button. The ultra-compact connector (aerospace use) is based on the unique contact technology FLEX-PIN system, which, through its integrally molded special contact shape and superior surface treatment technology, harmonizes the conflicting conditions of high contact pressure and low insertion/extraction force, enabling long-term high reliability. Connectors for medical devices are recognized for their high reliability and are used in various medical devices that safeguard human lives. For more details, please contact us.

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Large-diameter non-spill quick release coupling

Fluid does not leak during attachment and detachment, and safe and reliable operation is ensured by the large handle!

By turning the handle 1/3 of a rotation, the locking mechanism will be completed. It allows for the attachment and detachment of fluid piping without directly touching the coupling body. The non-spill structure prevents fluid leakage during attachment and detachment, contributing to safety during work, reducing fluid loss, and preserving the work environment! *For more details, please download the catalog or contact us.

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[Use Case] Pressure loss reduced by half, resulting in shorter filling time.

We will introduce a case where we eliminated liquid dripping from the coupling and air contamination, reducing production losses!

In the process of filling canisters for transporting electrolyte, there were instances of electrolyte dripping and a small amount of air mixing in when coupling was attached and detached. Therefore, a coupling that does not allow liquid to drip was introduced. This nearly eliminated losses during attachment and detachment, and concerns about product oxidation and deterioration due to air mixing were alleviated. Additionally, the structure results in about half the pressure loss compared to conventional couplings, which shortened the filling time and led to improved productivity. [Case Study] ■Challenge - Eliminate liquid dripping and air mixing during coupling attachment and detachment. ■After Implementation - No concerns about product oxidation and deterioration due to air mixing. - Filling time was shortened, leading to improved productivity. *For more details, please refer to the PDF document or feel free to contact us.

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[Use Case] Responding to Special Specifications Not Available in Standard Products

In case of any trouble, we provide one-stop support! All electrical connectors and fluid couplings are manufactured in-house.

We received an inquiry regarding the multi-coupling used in the engine development department, which is not available as a standard product from domestic manufacturers and would need to be custom-made. Our company has a proven track record with multi-couplings in the casting line, and we have introduced a large lever from an overseas manufacturer that can withstand high pressure as a standard product. Additionally, unlike domestic manufacturers, the manufacturers we work with produce all electric connectors and fluid couplings in-house, allowing for one-stop support in case of any issues, providing peace of mind for implementation. *For more details, please refer to the PDF materials or feel free to contact us.*

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[Use Case] Significantly Reduced Takt Time

We will introduce a case where a multi-coupling was implemented to reduce mistakes during mold changes!

Since we strictly manage the takt time, the workers are rushing their tasks, which inevitably leads to mistakes and losses. Additionally, when inexperienced workers take over, the number of errors tends to increase, causing further issues. To reduce mistakes during mold changes, we introduced a multi-coupling system. This allows all 20 units to be attached and detached simultaneously with a lever. As a result, even inexperienced workers no longer make mistakes, and we were able to significantly shorten the takt time. [Case Study] ■ Challenges - We wanted to reduce mistakes during injection molding mold changes. ■ After Implementation - Even inexperienced workers no longer make mistakes, and we were able to significantly shorten the takt time. *For more details, please refer to the PDF document or feel free to contact us.

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[Use Case] Non-dripping Multi Coupling

We will introduce examples of how we were able to reduce the labor of workers and shorten work hours!

When replacing the die-casting machine's mold core, multiple hydraulic circuits are connected. However, the coupling of the hydraulic circuits is subjected to high pressure, making it prone to breakage, so we kept spare couplings on hand. Additionally, during attachment and detachment, oil tends to leak, requiring workers to clean it up. If oil leaks, air can mix into the hydraulic hoses, necessitating regular maintenance to bleed the air. Therefore, we introduced a multi-coupling that does not leak. This reduced the workload for workers and shortened the working time. [Case Study] ■ Issues - Hydraulic leaks in the casting line made maintenance difficult. ■ After Implementation - Reduced the workload for workers. - Shortened the working time. *For more details, please refer to the PDF document or feel free to contact us.

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[Use Case] Combining Connectors and Couplings for Multiplication

Introducing a case where a non-dripping coupling was implemented, allowing everything to be consolidated into a multi-system!

The workers were manually connecting the electrical connectors of the engine test bench's pallet and testing equipment, as well as the couplings for fuel, air couplings for exhaust gas recovery, and couplings for cooling water. Since there are couplings of the same size, there was a risk of incorrect connections, leading to the introduction of an automatic multi-coupling system. As a result, we implemented couplings that do not leak liquid, allowing us to consolidate everything into a multi-coupling system, significantly reducing work time. 【Case Study】 ■Challenge - To consolidate all connectors and couplings on the engine test line. ■After Implementation - Consolidated everything into a multi-coupling system. - Achieved a significant reduction in work time. *For more details, please refer to the PDF materials or feel free to contact us.

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[Usage Example] One-Touch Coupling *With Video

A case where the connection points in a food factory were made one-touch, improving work efficiency and safety!

In a food factory in the Kanto region that manufactures and sells milk, ice cream, desserts, and dairy products, a heel clamp is used at the piping connection points of the coffee extraction circuit. The piping size is 1.5 inches, and the frequency of attaching and detaching the heel clamp was about 1 to 2 times a day. However, the work was being done at a height of about 2.5 meters using a step ladder, requiring the worker to stretch their arms to perform the attachment and detachment, which took a considerable amount of time. Therefore, we introduced our "One-Touch Coupling." As a result, the work of attaching and detaching the piping at height with arms extended became very easy with just one touch, and since there are no parts that detach from the coupling body, such as screws or gaskets, there have been no accidents involving parts falling to the floor. [Case Study] ■ Issues - The attachment and detachment work with the heel clamp was time-consuming. ■ Effects - Improved work efficiency and safety. *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Overview of Coupling and Case Studies

One-touch detachable connection points for the Heller! Overview of the coupling and introduction examples.

This document introduces an overview and case studies of a 'coupling' that allows for one-touch attachment and detachment at the hose connection points. It includes information on "the general tightening method for hose clamps," "how to make the attachment and detachment of hose clamps one-touch," and "actual case studies." Additionally, it provides information on "proposals for improving factory productivity" and "about Saltone Co., Ltd." Please take a moment to read it. [Contents (excerpt)] ■ General tightening method for hose clamps ■ How to make the attachment and detachment of hose clamps one-touch ■ Actual case studies - A case where one-touch connection at hose connection points improved work efficiency and safety - A case in a food factory where a one-touch coupling for hose clamps was introduced, enhancing productivity and safety - A case where one-touch connection at hose connection points reduced work time to one-fifth *For more details, please refer to the PDF document or feel free to contact us.

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Overview and examples of "Multi-Coupling" that realizes factory automation and labor saving.

Introducing examples of reducing mistakes during mold changes in injection molding machines and shortening takt time!

Our company mainly handles high-quality and highly durable products compared to general connectors and couplings. We contribute to reducing the hassle and cost of parts replacement, thereby enhancing factory productivity. This document introduces actual cases of multi-couplings and proposals for improving factory productivity. It includes numerous examples, such as the multi-connection of connectors in the control boxes of hot rolling mills within steelworks and the introduction of combined electrical and air connectors. [Contents] ■ What is a multi-coupling ■ Actual cases ■ Proposals for improving factory productivity ■ About Solton Co., Ltd. You can see the "multi-coupling" in person at the Solton booth (Hall 4, 20-64) during the Manufacturing World Osaka. [Manufacturing World Osaka: October 4 (Wed) to 6 (Fri) at Intex Osaka] *For more details, please refer to the PDF document or feel free to contact us.

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