Without stopping, view it in 3D. We will inspect while 3D modeling the surface along the moving line.
The TR-300 is an appearance inspection system that inspects surfaces in 3D while continuously flowing along the line. The workpiece is kept in motion, and the device captures images using a line scanning method. Using the unique technology "FORESIGHT STEREO," which minimizes the influence of lighting from multi-directional illumination, it captures the surface normals rather than colors or patterns. Patterns from printing or dirt disappear, leaving only the shapes of defects such as dents. The obtained 3D information is passed to the AI anomaly detection engine "E3 ENGINE," which determines the quality based solely on the learning from good products. It has received the "Future Creation Award" at the 40th Kanagawa Industrial Technology Development Awards and the "Encouragement Award" at the 38th Small and Medium Enterprises Excellent New Technology and New Product Awards.
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basic information
■Imaging method: Line scan method (supports 2K/4K/8K/16K cameras) ■3D image generation time: 30ms (when using 4MP x 4 images with RTX 3060 6GB) ■Processing time including AI judgment: 60-80ms ■Inspection speed: Up to 200m/min (varies depending on imaging width, resolution, and line rate) ■Lateral resolution: Approximately 12.2μm/pixel (theoretical value at 8K, field of view 100mm) ■Generated images: 3D Surface, 2D Texture, Surface Normal, etc. ■AI judgment: E3 ENGINE (learning only for good products) *Performance may vary depending on imaging conditions and defect shapes.
Price information
We will provide a personalized estimate based on the composition.
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Applications/Examples of results
■ Surface inspection of continuously flowing materials such as steel plates, coils, and sheets ■ Detection of shape defects such as scratches and abrasions, and differentiation from printed patterns and dirt ■ Installed next to the press machine to inspect the incoming materials on-site When consulting, please provide information about the material, line speed, and the size of defects you wish to detect. We also accept imaging and judgment verification with samples.
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Company information
TOMOMI RESEARCH develops and provides visual inspection systems built on two core technologies: FORESIGHT STEREO, our proprietary 3D imaging technology that measures surface normals as a physical quantity independent of lighting, and E3 ENGINE, an AI anomaly detection engine trained on good products only. Measured, not estimated. By capturing surface orientation with multi-directional lighting, we suppress specular reflection and reveal shallow scratches and subtle unevenness, even on mirror-like and glossy surfaces. E3 ENGINE quantifies how far each part deviates from good products and returns one of three results: OK, Human_Check, or NG. Uncertain cases are passed back to a human inspector, so you keep numerical inspection criteria while reducing the burden on inspectors. Adding or updating product types is easy. Our lineup includes the TR-300, which inspects parts while creating 3D data on a moving line (winner of the Future Creation Award at the 40th Kanagawa Industrial Technology Development Awards and the Encouragement Award at the 38th Excellent New Technology and New Product Awards for SMEs), and the TR-100 for parts placed for inspection, so you can choose equipment that fits your process. We also offer sample imaging and inspection trials. Please feel free to contact us.
