Complex shapes formed integrally with titanium MIM [Solving cutting costs and lightweight challenges]
Pure titanium, compatible with Ti-6Al-4V. Proven results in aerospace and medical devices!
"Cost is not feasible for titanium parts made by machining." "I want to reduce weight, but the strength is insufficient." "The number of parts is increasing due to complex shapes." Castem's titanium MIM can solve these problems. We support pure titanium and Ti-6Al-4V, and can create complex shapes like screws, irregular holes, and gears in a single molding process, similar to plastic molding. We achieve high strength, lightweight, and complex three-dimensional shapes with mass production in mind. We also have a track record of producing screws for aerospace components (photo, 64Ti, Φ12), making us capable of handling applications that require reliability. ―――――――――― ■ Features of Titanium MIM ―――――――――― - Integrated molding of complex shapes (reducing assembly and costs) - Significant cost reduction compared to machining (during mass production) - High strength and lightweight - Resistant to corrosion and biocompatible We support everything from small lot prototypes to mass production and propose optimal plans including mold costs. There are many cases of significant cost reductions achieved through shape optimization from the design stage. Please feel free to consult us even at the stage of "Can this shape be made using MIM?" ▼ Inquiries here https://www.castem.co.jp/contact/
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■Strengths of Castem MIM ✓ Capable of handling fine and complex shapes with a minimum wall thickness of 0.1mm ✓ Molding of screws and fine pins without machining ✓ Numerous achievements in medical, dental, food, and aerospace industries ✓ Consistent production from mold making to sintering to surface treatment ✓ Quality management certified with ISO 9001 at domestic and international locations ■Low-cost molds for small lot production With our "trial molds" for up to 50 shots, MIM prototypes can be produced starting from 190,000 yen for mold costs. For more details, please feel free to contact us. https://www.castem.co.jp/contact/
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
