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  6. Achieving cost reduction through casting instead of machining [Case Study]

Achieving cost reduction through casting instead of machining [Case Study]

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last updated:Mar 30, 2026

キャステム
キャステム
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Improving mass production with lost-wax precision casting! Please feel free to contact us.

Traditionally, it was a machined product, but by switching to lost-wax manufacturing, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary material, we are achieving weight reduction and reducing material costs. Furthermore, we are also reducing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (precision casting) Size: 90×70×31

    othersParts and MaterialsDismantling equipment and parts
ロストワックス1.jpg

Achieving cost reduction through casting instead of machining [Case Study]

ロストワックス1.jpg
ロストワックス1.jpg
  • Related Link - https://www.castem.co.jp/technology/lostwax/

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basic information

【Lost Wax Manufacturing Process】 ■1. Mold Making ■2. Wax Molding ■3. Tree Assembly ■4. Coating ■5. Wax Removal ■6. Firing ■7. Casting ■8. Mold Breaking ■9. Cutting ■10. Product Inspection ■11. Machining *Compatible with a wide range of materials such as iron, aluminum, copper, and stainless steel. For more details, please refer to the related link page or feel free to contact us.

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*Compatible with a wide range of materials such as iron, aluminum, copper, and stainless steel. For more details, please refer to the related link page or feel free to contact us.*

Detailed information

  • ロストワックス2.jpg

    Conventional product

  • ロストワックス3.jpg

    In the lost wax shape, costs were reduced by rounding off the corners to lighten the weight. Only the functional areas were made into a convex shape to reduce the processing range.

  • ロストワックス4.jpg

    The slit section was formed by connecting only the red〇 areas, and after processing the inner diameter, it was cut with a tool. While considering the processing accuracy of the inner diameter, we reduced the processing costs.

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Lost wax, MIM

Lost wax, MIM

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Foundry's Crafting Recipe

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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.

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