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  6. Lost-wax precision casting [Precision metal parts]

Lost-wax precision casting [Precision metal parts]

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last updated:Jun 18, 2026

キャステム
キャステム
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High-level quality developed in-house! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continuously responded to customer inquiries for manufacturing everything from simple shapes to challenging designs, with over 35,000 successful cases. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-high-strength duralumin (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Higher precision and beautiful casting surfaces compared to other casting methods, allowing for a reduction in processing steps. - Capable of mass production of complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steels, stainless steel, copper alloys, and aluminum alloys can be freely selected. *For more details, please refer to the related link page or feel free to contact us.

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ロスト画像.jpg

Lost-wax precision casting [Precision metal parts]

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  • Related Link - https://www.castem.co.jp/

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basic information

【Lost Wax Manufacturing Process】 ■1. Mold Making ■2. Wax Molding ■3. Tree Assembly ■4. Coating ■5. Wax Removal ■6. Firing ■7. Casting ■8. Mold Breaking ■9. Cutting ■10. Product Inspection ■11. Machining *For more details, please refer to the related link page or feel free to contact us.

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Applications/Examples of results

- Body Material: SCS13 Size: φ88 × 37t Industry: Valve equipment related - Lever with lower bobbin roll Material: S45C (cast) Size: 31.5×25×9.5 Industry: Sewing machine related - Clamp yoke Material: CAC406 (BC6) Size: 62×37×13 Industry: Railway related - Hook latch Material: CAC406 (BC6) Size: 52.5×26.5×15.7 Industry: Railway related - Kelle for ratchet wheel Material: S45C (cast) Size: 18×9.6×7.5 Industry: Measuring instrument related - Anti-winding plate Material: SCS13 Size: 39.5×31×6 Industry: General industrial equipment related - Side stand bracket Material: S25C (cast) Size: 77×72×49.5 Industry: Motorcycle equipment related *For more details such as photos, please refer to the "Achievements" section on our website or feel free to contact us.*

Detailed information

  • ロストワックス.jpg

    Lost wax is a friend to designers. Parts made through precision casting have the potential to enhance the performance of the entire machinery and equipment being produced. - Freedom of shape (lightweight, design flexibility, no machining, no welding integration) - High strength - Beautiful appearance - Freedom of material (as long as it can be dissolved in the atmosphere, including copper, aluminum, stainless steel, and special materials)

  • ロストワックス事例.jpg

    ■Shape Change and Optimization We used to manufacture by conventional cutting and assembly (welding), but we proposed integration through lost wax casting. Furthermore, we optimized the shape to match the object and produced a sample using a 3D printer. You were able to see the actual size sample and confirm the situation with the object. Material: SCS13 Size: 70×40×35

  • ロストワックス事例2.jpg

    ■From Machined Products to Lost Wax Method Previously, we used machined products, but by switching to manufacturing with the lost wax method, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary areas, we are achieving weight reduction and reducing material costs. Furthermore, we are minimizing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (Precision Casting) Size: 90×70×31

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Foundry's Crafting Recipe

Foundry's Crafting Recipe

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Lost wax, MIM

Lost wax, MIM

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News about this product(4)

Don't give up just because it's a small quantity! We can handle everything from a single cast part to mass production. Castem will exhibit at the Monozukuri Fair 2026.

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Castem Co., Ltd. will exhibit at the "Monozukuri Fair 2026" held at Marine Messe Fukuoka from October 14 (Wednesday) to 16 (Friday), 2026. "Small lots are not suitable for casting" and "You can't make a casting with just one piece" — Have you given up on producing cast parts for such reasons? At this exhibition, we will introduce three casting methods that can be selected according to application and quantity, as well as MIM (Metal Injection Molding) suitable for fine and thin-walled parts. We will propose the optimal manufacturing method tailored to your needs, from prototyping and development of metal parts to small-lot production and mass production. We welcome inquiries such as "Can this part be cast?" and "Can you accommodate small quantities?" In addition to samples of each method, we will also display a dragon sculpture that poses a high casting difficulty. You can experience Castem's technological capabilities on-site. Please visit the Castem booth. 【Exhibition Overview】 Exhibition Name: Monozukuri Fair 2026 Date: October 14 (Wednesday) to 16 (Friday), 2026, 10:00 AM to 5:00 PM (until 4:00 PM on the last day) Venue: Marine Messe Fukuoka Hall A (7-1 Okihama-machi, Hakata-ku, Fukuoka City, Fukuoka Prefecture) Exhibition Booth Number: AE-38

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Castem Co., Ltd. Exhibits at Foundry Tech + Expo 2026, Solving Manufacturing Cost, Design, and Procurement Issues at the "Parts Window"

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Castem Co., Ltd. will exhibit at the first domestic specialized exhibition for casting-related products and services, "Foundry Tech + Expo 2026," which will be held at Tokyo Big Sight from September 9 (Wednesday) to September 11 (Friday), 2026. We will provide proposals tailored to our customers' challenges from the perspective of "method conversion through three casting methods," addressing familiar issues in manufacturing such as reviewing component costs, improving design flexibility, and responding to small lot procurement. At our booth, we will conduct casting demonstrations that have been well-received in the past, as well as display award-winning works from international casting contests. You will be able to see the potential of casting technology through actual examples. We hope to attract a wide range of attendees from departments such as design, development, procurement, and production technology. If you have any concerns regarding components, please consult the "Component Inquiry" at the Castem booth. Exhibition Name: Foundry Tech + Expo 2026 Dates: September 9 (Wednesday) to September 11 (Friday), 2026, 10:00 AM to 5:00 PM (until 4:30 PM on the last day) Venue: Tokyo Big Sight (3-11-1 Ariake, Koto-ku, Tokyo) Exhibit Booth Number: South Hall 4, B011

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[Free Webinar] June 25, 29 for New Employees: Basics of Metal Processing and Its Applications

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Castem Co., Ltd. will hold a free webinar on the basics of metal processing for new and mid-career employees who have joined the manufacturing industry on both June 25 (Thursday) and June 29 (Monday). In this seminar, we will explain representative metal processing methods such as cutting, sheet metal processing, welding, and casting (sand casting, die casting, lost wax) in an easy-to-understand manner without using too much technical jargon, making it accessible for those who are new to the manufacturing industry. ■ Date and Time 【Session 1】 June 25 (Thursday) 15:00 - 16:00 https://events.teams.microsoft.com/event/ba74cae1-f1e4-48aa-a5c4-668ff079ffe7@f2151f36-589f-4fcf-a7e6-1e6e45532107 【Session 2】 June 29 (Monday) 15:00 - 16:00 https://events.teams.microsoft.com/event/2cca063b-c05c-4772-b0ab-ca5a7310fde4@f2151f36-589f-4fcf-a7e6-1e6e45532107 ■ Format Online event

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Leave it to us for precision metal parts! We introduce products from lost-wax precision castings and MIM (Metal Injection Molding) that we have cultivated over many years.

Notice of Participation in the Kanto Mechanical Components Technology Exhibition [Leave it to us for precision metal parts!]

  • Company news

Castem Co., Ltd. will be exhibiting at the "Monozukuri World Tokyo Machine Element Technology Exhibition" to be held at Makuhari Messe from July 9 (Wednesday) to July 11 (Friday), 2025! We will showcase our proud casting and metal processing technologies as we celebrate our 55th anniversary this year. Attendees can experience our lost-wax precision castings developed since our founding, presentations on mold-less casting "Digital Cast," and live casting demonstrations, providing a real technical experience. Please also utilize our technical consultation booth where you can compare optimal manufacturing methods. 【Exhibition Overview】 Event Name: "Monozukuri World Tokyo Machine Element Technology Exhibition" Dates: July 9 (Wednesday) to July 11 (Friday), 2025, 10:00 AM to 5:00 PM Venue: Makuhari Messe (2-1 Nakase, Mihama-ku, Chiba City, Chiba Prefecture) Exhibition Booth Number: Hall 3, 14-1 Pre-registration allows for smooth entry. We look forward to seeing you all! ↓You can register for your entry badge from the link below↓ https://www.manufacturing-world.jp/tokyo/ja-jp/register.html?cat=visitor

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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.

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