Impeller and turbine parts are also available for short delivery times.
Achieve short delivery times with the "Digital Cast" method, which uses models created by a 3D printer for casting! For large parts with a diameter of φ380, traditional mold production required 1 to 2 months, but with the Digital Cast method, cast products can be produced without molds starting from just one piece, resulting in significant improvements in delivery times. Additionally, we can accommodate special materials such as heat-resistant steel and duralumin. *The product in the photo is SCS13. 【What is Digital Cast?】 When considering costs and delivery times, traditional casting methods that require mold production are not a viable option for mass production. Therefore, we propose mold-free casting with Digital Cast, using the catchphrase "Just make it if you need it, starting from one piece!" With no need for molds and a mold cost of 0 yen, we have a proven delivery record of as short as one week, and we can custom-make cast products starting from just one piece. Since the original shape is a 3D printed item, we can accommodate complex shapes and hollow products that cannot be manufactured with molds. This method is adopted in numerous industries, including aerospace, shipping, automotive, precision machinery, industrial equipment, medical, and construction, and we cater to requests for metal parts from both corporate and individual customers.
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basic information
【Supported Materials】 In addition to iron, stainless steel, aluminum, and copper, we also accommodate special materials such as Inconel, Hastelloy, and A7075 (cast). 【Supported Quantities】 1 to 10 pieces 【Shortest Delivery Time】 1 week *For more details, please visit the dedicated website.
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Applications/Examples of results
【Examples】 Industrial machinery, semiconductor components, golf club heads, turbochargers, prototype verification of complex shapes, strength verification of cast products, prototype verification with material changes, original parts manufacturing. 【Example Details】 ■Cost Reduction of 80% GG Manifold (Aerospace Component) Two parts were manufactured through machining and then welded together. Due to the special material, they were sourced from overseas processing companies, leading to increased costs. This was resolved with digital casting. With a wide range of compatible materials and integrated molding, there was a significant reduction in costs along with improved quality due to enhanced strength. Material: Inconel 625, Conventional Method: Machining + Welding ■Prototype Verification Vehicle Development Prototype (Next-Generation Mobility) Initial costs from mold manufacturing and quality concerns after mold production were resolved with digital casting. Verification of cast products was conducted without molds, alleviating quality concerns. Material: FCD
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Company information
With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
![Accuracy verification and prototyping through weight reduction [Digital cast case study]](https://image.www.ipros.com/public/product/image/3127/IPROS7857621612086184824.png?w=280&h=280)
