Would you like to try manufacturing parts that are currently being produced through cutting and welding at a lower cost and with a shorter delivery time?
Would you like to try manufacturing parts that are currently being produced through cutting and welding at a lower cost and with a shorter delivery time? The parts in the image were originally made by machining two separate components and then welding them together. Due to the special material known as Inconel 625, it was necessary to source from overseas processing companies, which increased costs. Additionally, this material is prone to work hardening, making machining very difficult. However, all of these issues can be resolved with the mold-free, multi-material casting method called Digital Cast! The key points of Digital Cast are as follows: ✅ The shortest delivery time is one week ✅ More than 70 types of materials (casting materials) are available ✅ Production is possible from just one piece ✅ No mold costs We also welcome inquiries for prototypes aimed at mass production or small-lot production! We will flexibly respond to your needs, so if you have parts you are considering for weight reduction or shape changes, please feel free to contact us. What is Digital Cast? It is a method of producing metal products by creating a resin model with a 3D printer and then following a process similar to lost-wax precision casting. Castings can be produced in as little as one week and from just one piece. We offer proposals that provide benefits even in development and prototyping.
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basic information
**Digital Cast of Castem** ■ Process 1. 3D Printing Shape the model using a 3D printer (resin material). 2. Ceramic Coating Coat the wax tree with ceramic liquid and powder in approximately 4 to 6 layers. 3. Mold Firing Completely eliminate the 3D printed model at high temperatures and fire the ceramic mold. 4. Casting Pour molten metal into the mold. ■ Compatible Sizes Up to 500 mm square. ■ Steel Types In addition to iron, stainless steel, aluminum, and copper (including pure copper), we can accommodate a wide range of needs including special alloys (such as duralumin A7075 and nickel alloys), heat-resistant steel, tool steel, and high-speed steel.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. In 1991, we obtained a U.S. patent for "MIM (Metal Injection Molding)." Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We provide optimal proposals through various technologies! We thoroughly support our customers' manufacturing processes! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in-house. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs associated with consideration time and product costs. More than half a century ago, Castem's casting began with handmade machine tools. Today, we have become a company with the top domestic share in the manufacturing of general industrial parts using lost wax and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
![Accuracy verification and prototyping through weight reduction [Digital cast case study]](https://image.www.ipros.com/public/product/image/3127/IPROS7857621612086184824.png?w=280&h=280)
![Turbine impeller parts [3D printer utilized for digital casting]](https://image.www.ipros.com/public/product/image/c22/2001513789/IPROS2592558184119378259.png?w=280&h=280)
