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  6. Instant Powdering! The Mechanism of Spray Dryers and the Secrets of Drying

Instant Powdering! The Mechanism of Spray Dryers and the Secrets of Drying

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last updated:Jun 30, 2025

GF
GF
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Innovative powder manufacturing realized by MMSD (Micro Mist Spray Dryer)

●What is a spray dryer? A spray dryer is a device that turns liquid raw materials into fine powder. Specifically, it uses a nozzle to create a fine mist from liquid raw materials such as solutions or suspensions. This mist is then brought into contact with high-temperature gas (usually air), causing the liquid components like moisture to evaporate instantly, resulting in dried fine powder. ●Why can it dry? When the liquid becomes a fine mist, the surface area increases dramatically. This increases the contact area with the high-temperature gas, allowing heat to be transferred efficiently, which causes moisture to evaporate instantly. Additionally, because the drying time is very short, even heat-sensitive materials can be dried at relatively low temperatures.

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SD_仕組み.png

Instant Powdering! The Mechanism of Spray Dryers and the Secrets of Drying

SD_仕組み.png
SD_仕組み.png

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basic information

Features of MMSD (Micro Mist Spray Dryer) ◎ Generates particles smaller than 10µm MMSD is a GF original spray dryer capable of producing particles smaller than 10µm. ◎ Diverse nozzles Depending on the application, you can choose the optimal nozzle from options such as four-fluid straight edge nozzles, pencil edge nozzles, and four-fluid circle edge nozzles. ◎ Wide range of applications - Capable of handling everything from small-scale testing to large-scale production. - Usable in various fields such as lithium-ion battery materials, pharmaceuticals, and food. - Models compatible with organic solvents are also available. ◎ Customized equipment design for customers Customization is possible according to the desired production capacity and installation space of the customer. ◇◇◇ Reasons to Choose MMSD ◇◇◇ Uniform particle size powders can be obtained. Heat-sensitive materials can also be dried efficiently. Contributes to improved development speed and smooth scaling up for mass production. Please feel free to contact us for more information.

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Applications/Examples of results

⚡Development of Lithium-Ion Battery Materials Efficiently produces powders with uniform particle sizes, contributing to improved battery performance. Prototyping in small quantities enhances the development speed. ⊞Development of Pharmaceuticals Can dry heat-sensitive components at low temperatures, preserving the quality of pharmaceuticals. Micronization improves the absorption rate of drugs. ☕Development of Food Products Can powder food without compromising flavor or nutrition. Powdering enhances preservation and processability. (Formerly: Fujisaki Electric Co., Ltd.)

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Model number overview
MDL-050(C) M Continuous operation is possible. Sample work is easy, and disassembly, cleaning, and assembly are simple.
MDL-015(C)MGC-S Compatible with organic solvents. Please consult us if you wish to install it in an explosion-proof area.

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MMSD Comprehensive Catalog

MMSD Comprehensive Catalog

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MMSD Comprehensive Catalog (English)

MMSD Comprehensive Catalog (English)

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Notice of Summer Vacation: Regarding Inquiries About Spray Dryers

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We would like to express our congratulations on your continued prosperity. We sincerely appreciate your exceptional support. We regret to inform you that our company will be closed for summer vacation during the following period. During the closure, inquiries and consultations regarding spray dryers can still be accepted through this page on Ipros. We will respond to inquiries received during the closure in the order they were received starting from the business reopening date. We apologize for any inconvenience this may cause and appreciate your understanding and cooperation. Summer vacation period: Sunday, August 10, 2025 – Sunday, August 17, 2025 Business reopening date: Monday, August 18, 2025

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Delivery of MMSD spray dryer MDL-150M.

[Case Study] We have delivered the MMSD Spray Dryer MDL-150M!

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We are pleased to announce that we have delivered the spray dryer "MMSD MDL-150M"! The MMSD MDL-150M is a model from our "MMSD Continuous Operation Series," specifically designed for drying fine particles (submicron) and handling large sample processing in continuous operation. We are very happy that the introduction of the MDL-150M can contribute to the further development of your company. <Main Features of MMSD MDL-150M> - Optimal for fine particle drying: Capable of drying submicron-level fine particles, it can be utilized in a wide range of fields, including lithium-ion battery materials and poorly soluble compounds. - Continuous operation compatible: Capable of handling large sample processing, it achieves stable continuous operation. - High hygiene: Easy to clean and can be used hygienically. - Selectable recovery methods: You can choose between cyclone and bag filter recovery methods. We provide optimal spray dryers tailored to our customers' needs and support the development of new materials and the efficiency of production processes. We will continue to strive to contribute to solving our customers' challenges. Please feel free to contact us!

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Pilot spray dryer

Head office relocation completed! Accepting spray drying contracts and tests.

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Thank you very much for your continued exceptional support. In April 2024, the relocation of our headquarters will be completed, and the lab room has been newly renovated. We have also equipped facilities for web meetings and web attendance, enabling more flexible communication. Regarding lab equipment, we will continue to accept sample tests as before, so we appreciate your continued support. **Now accepting contract processing and production** We can accommodate small lot and diverse sample tests, as well as spray drying using organic solvents. Please feel free to contact us. --Schedule-- We will conduct prototype production using the spray dryer in the lab room. You can either attend in person or leave it to us. 9:30 Meeting in the factory building lab room 10:00 Prototype production starts 12:00 Daily lunch at Café "Bon Voyage" (Free for those attending the prototype production) 13:00 Continuation of prototype production 16:00 Closing meeting You are also welcome to freely use the customer room next to the lab room. If desired, we can also provide a tour of the new building.

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GF

GF

Other construction industries

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We, who work at GF, feel that our work is interesting, and we want to be a company that we can proudly tell our family and friends, "Our company is really fun." We spend most of our time during the most wonderful period of our lives working. By working in a fun way at a company that can be considered a stage of life, our lives will also become interesting, don't you think? (Formerly: Fujisaki Electric Co., Ltd.)

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