Introduction to Decarbonization and Low-Carbon Technologies for Thermal Equipment [Electrification and Hybridization]
Electric and hybrid heating
In the face of uncertainty regarding future energy supply, we are advancing efforts towards high-efficiency "electrification" and "hybridization" based on gas combustion furnaces.
**Electrification of Thermal Equipment** In an uncertain future for energy supply, we are responding to high-efficiency electrification based on proven thermal equipment (combustion furnaces) to offer multiple options to our customers as an industrial furnace manufacturer. The electric hot air generator (AH-E) can replace our gas combustion type without significant changes to the equipment layout, allowing for electrification. **Hybrid Heating of Electric and Combustion Types** We have numerous achievements not only in fully electrifying thermal equipment but also in hybrid heating that combines the advantages of combustion types. We address challenges such as "securing green power, reducing costs, and ensuring power capacity" through hybrid solutions with combustion types. In addition to improving the efficiency of electric systems, energy-saving systems that utilize waste heat for gas burners are also possible. By incorporating hydrogen gas burners, we achieve carbon neutrality! **We Conduct Practical Verification Tests** We conduct various heating tests at the newly established "Thermal Technology Research Institute" within the Horyuji Center. Among these, the "QCO Test Facility" allows for heating tests with four different heat sources! We propose thermal equipment suitable for workpieces using gas, electric, hydrogen, and hybrid heat sources.
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basic information
【Electric Heating Devices】 □ Electric Hot Air Generator (AH-E) Maximum outlet temperature of 250℃. Compatible with replacement from our gas type. □ Electric Infrared Heater (FW Heater) Heater surface temperature up to 800℃, uniformly heating a wide area. □ Electric Heater Type Aluminum Melting Holding Furnace (SEUD) Holding capacity ranges from 500kg to 2000kg. □ Electric Curing Furnace (Curing furnace after resin impregnation treatment of glass tubes for batteries) Achieves improved productivity and energy savings through uniform heating and heat exhaust utilization. □ Electric Cure Furnace / Vulcanization Furnace (Heat treatment device for thermosetting and thermoplastic resins) Proposing suitable heating control and transport control. 【Hybrid Heating Devices】 □ Hybrid Aluminum Heat Treatment Furnace "High-temperature heating zone with gas burner" "Low-temperature heating zone with space-saving and environmentally friendly electric type" □ Hybrid Heating Furnace "Heat source for work heating treatment is electric heater" "Heat source for deodorization of volatile components is gas burner" □ Hybrid Aluminum Handheld Melting Holding Furnace 【Test Furnace】 Melting of aluminum with "hydrogen burner" Holding of molten metal with "electric heater" in a test furnace based on actual equipment.
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Applications/Examples of results
□ Electric Hot Air Generating Device (AH-E) Drying ovens, heating furnaces, painting equipment, food processing, various industrial furnaces □ Electric Infrared Heater (FW Heater) Heating furnaces, surface treatment, powder heat treatment, glass heat treatment, food processing, various manufacturing equipment □ Electric Heater Type Aluminum Melting Holding Furnace (SEUD) Aluminum melting holding furnace. Available holding capacities range from 500kg to 2000kg. □ Hybrid Aluminum Heat Treatment Furnace Heat treatment furnace for automotive parts □ Hybrid Heating Furnace Curing furnace after resin impregnation treatment of glass tubes for storage batteries
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At Shoei Manufacturing Co., Ltd., we are taking on the challenge of "hydrogen combustion"! In addition, we offer a wide range of thermal equipment, including "design and manufacturing of various original burners," "safety combustion system piping equipment," "food heating," "smoke and odor removal devices," "industrial furnaces related to painting and heat treatment," and "aluminum industrial furnaces such as melting and holding furnaces." Please also consult us about our self-developed energy-saving burners and "hybrid heating" that utilizes the unique characteristics of both "gas" and "electricity."