[New Method] Non-heat Metal Crack Repair! Cast Iron Crack Repair Metal Fracture Repair
Non-thermal metal crack repair! Since no heat is applied, thermal distortion does not occur. Repairs can be made with minimal disassembly.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.
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basic information
【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves the pulling force of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores repair areas → Suppresses the force that tries to spread cracks and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・ HS Type Insert: When there are no cracks around the bolt hole ・ HF Type Insert: When there are cracks around the bolt hole ● For more details, please contact us or download the catalog.
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Applications/Examples of results
<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate If you have any questions, please feel free to contact us.
Detailed information
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MS method's approach to problem-solving in practice In addressing technical issues and cost-related problems in equipment repairs, the MS method ensures stable quality through mechanical techniques and processing with jigs.
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Examples of MS Method Repairs (1) Combination of metal stitching and reinforcement plates (2) Installation of reinforcement plates only (3) Possible examples of corner repairs (4) Patch repairs (5) Repairs of fractured areas (6) Construction of arcs and corners
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Damaged Bolt Hole Repair Insert "MS Insert" The "MS Insert" is a female thread part designed to repair damaged bolt holes. It embeds an insert with a special structure applied to the outer diameter thread area into the bolt hole, restoring it. Because it is difficult to pull out and does not put stress on the base material, it can also be applied to areas that are constantly exposed to vibration or at the ends. Compared to conventional products such as spring-type coils and self-tapping items, it improves accuracy and demonstrates groundbreaking effects in terms of durability. More details can be downloaded below.
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Company information
The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.
