Shortened construction period! Cost reduction! A new method for metal repairs such as cracks, fractures, and damage! No thermal distortion! Mechanical method to physically remove cracks!
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that employs mechanical methods to address cracks that occur in metal equipment. Since no heat is applied at all, there is no "thermal distortion." It prevents the occurrence of residual stress in other areas and also prevents secondary damage such as new cracks! In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment *For more details, please contact us.
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basic information
**Features** - No distortion, hardening, or residual stress due to heat - High-precision repairs with no secondary damage - Maintenance of stable quality → Unlike welding repairs that require special skills, this is an integrated system repair → Stable quality can be maintained - Completion of work in a short period → Continuous work is possible, significantly reducing the downtime of equipment - Advantages in safety and environmental aspects → No fire is used, eliminating concerns about the operation of other equipment and materials regarding safety and the environment For more details, please contact us or download the catalog.
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Applications/Examples of results
【Cement Plant Equipment Achievements】 - Gearbox casing - Support roller - Kiln tire - Cement mill body - Girth gear 【Power Generation Equipment Achievements】 - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase 【Marine Related Achievements】 - Crankcase - Cylinder liner - Intake and exhaust pipes - Intercooler - Bracket 【Steel and Iron Related Achievements】 - Forging press frame - Coal raw material mill - Cutting machine - Cooling tower blades 【General Industrial Machinery Achievements】 - Intercooler mounting bolt holes - Applicator screw holes - Power vice - Machining table work fastening bolt holes - Cylinder head exhaust pipe mounting bolt holes - Motor base - Casting equipment - Press machine frame - Press machine crown - Press machine slide - Press machine upright - Press machine bed - Injection molding machine link housing - Injection molding machine platen - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate <If you have any other questions, please contact us.>
Detailed information
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Crack condition confirmation Confirm the overall condition of the cracks. Consider construction methods based on the length and depth of the cracks and the factors causing them.
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S-bolt installation status for crack removal. S-bolts are installed for crack removal and fastening.
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Installation status of the fixture for processing holes in reinforcement plates. Reinforcement plates are installed perpendicular to the cracks.
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Status of hole processing for reinforcement plates: Hole processing was carried out using a dedicated jig.
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Status of reinforcement plate installation: The reinforcement plate is being driven into the processed pilot hole.
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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.