Experience with meter-scale objects! We scan with multiple cameras to inspect for product defects (dents, bulges, discoloration).
This is a device for automatic inspection of defects (dents, bulges, discoloration) on the surface of metal plates. ◆ Significantly reduces inspection time by replacing visual inspections! ◆ Achieves high efficiency in the process through automation of the inspection procedure. ◆ Illuminates the workpiece with built-in lighting on the inspection device and detects reflected light with a camera (acquires a bright field image) to detect defects and identify their locations through image processing. ◆ The surface shape of detected defects can be measured in detail using a three-dimensional shape measuring device. ◆ Equipped with a vacuum chuck and air blow function for dust removal. ◆ Proven capability to handle super-large workpieces (metal plates measuring 10m in length and 2m in width)!
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basic information
No matter what the subject of the inspection is, please feel free to consult with us first.
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Applications/Examples of results
Purpose: High efficiency of processes through automation of inspection processes - Reduction of inspection time - Decrease in variation of inspection time and standards Automatic inspection of large area mirror parts (such as large aircraft components) Automatic inspection of relatively small metal mirror parts used in cars and electronic components Implementation results and customer feedback: - It has a defect detection capability equal to or greater than visual inspection, and inspection time has been significantly reduced. - The time taken from the start of measurement to the output of defect detection results varies depending on the material size, but is generally under 5 minutes, which is sufficiently shorter than visual inspection.
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Company information
Our company is a manufacturer that designs and produces custom-made testing, measurement, and control systems as a problem-solving partner for major corporations. We engage in work related to advanced technologies that support Japan's manufacturing industry and contribute to technological innovation across a wide range of sectors, including national research institutions and universities. We strive to design and develop products that satisfy our customers by leveraging our technical expertise in hardware and software, and we have a proven track record of producing numerous measurement systems. In particular, as an alliance partner of National Instruments in the United States, we excel in system integration centered around LabVIEW. In 2017, we received the Software Engineering Award, recognizing our top-class technical capabilities. In 2000, we obtained ISO 9001 certification (registration audit) for our products, further solidifying our quality assurance system. Our proprietary product, SmartEdge (automatic two-dimensional dimension measurement device), is a device that automatically measures the dimensions of flat-shaped workpieces such as films. We offer a wide range of products from tabletop models to large sizes. We are also focusing on research and development to contribute to further improvements in inspection efficiency for our overseas users.