Correction of floor subsidence and tilting due to earthquakes and ground subsidence in a short construction period: Upcon method.
Upcon Method (Floor Slab Settlement Correction Method)
Quickly correct the sinking of concrete floors with rigid polyurethane resin without stopping operations or sales [Factories, warehouses, stores, residences, etc.] [Case studies available].
The "Upcon Method" is a concrete floor slab sinking correction method that quickly rectifies floor tilts, steps, and voids caused by earthquakes or ground subsidence using rigid polyurethane resin. It does not require the dismantling of existing floors, nor does it necessitate the movement of machinery or products, allowing for corrections to be made without stopping operations or business. In addition to correcting sinking and filling voids in concrete floors of factories, warehouses, stores, and slab foundation houses, the "Upcon Method" is widely adopted for correcting steps and fluttering in concrete pavement slabs of roads and port facilities. 【Features of the Upcon Method】 ■ Short construction period Reduces construction time to about 1/10 of conventional concrete replacement methods. ■ No interruption of operations or business Since there is no need to move machinery or goods, construction can be carried out without stopping production lines or business operations. ■ Comprehensive high technical capability Construction is performed by 100% in-house technical staff who have received specialized training. Floor levels are managed to the millimeter, providing a high-precision finish. ■ Compact construction system Construction can be carried out using a truck equipped with all necessary materials and equipment, eliminating the need for large plant installation or removal. *For more details, please refer to the PDF materials (catalogs and case studies) or contact us.
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basic information
■What is the Upcon Method? The Upcon Method involves drilling small holes with a diameter of 16mm into existing concrete floors or pavement slabs that have experienced subsidence, unevenness, tilting, voids, or gaps. While continuously monitoring the floor level in millimeter increments, polyurethane resin is injected. The resin injected beneath the floor or slab expands under pressure in a short time, compacting and strengthening the ground, improving bearing capacity, and correcting the concrete floor or pavement slab by pushing it upward from below. Additionally, if there are voids or gaps beneath the floor or slab, the same method is used to fill them with polyurethane resin without leaving any spaces. We provide total support nationwide, including on-site surveys, repair planning, and construction, all handled responsibly by our in-house staff. Our specialized and experienced technical employees propose repair plans tailored to the customer's site.
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Applications/Examples of results
Floor slab sinking correction work / Floor slab void filling work Target properties: factories, warehouses, stores, roads, residences, ports, airports, schools, etc. Service areas: nationwide in Japan and Vietnam
catalog(19)
Download All Catalogs![[Construction Case Study / Apartment Edition Vol. 1] Certain RC Apartment Building (1st Floor) Floor Slab Settlement Correction and Void Filling Work](https://image.www.ipros.com/public/catalog/image/01/f12/637302/IPROS2397105265186543785.jpg?w=120&h=170)
![[Construction Case Studies / Residential Edition Vol. 1] Foundation Settlement Correction Work for Slab Foundation Houses](https://image.www.ipros.com/public/catalog/image/01/932/646288/IPROS8420661192824606858.jpg?w=120&h=170)
![[Construction Case Study/Port Edition Vol. 1] Port Maintenance Management Work (Quay Restoration) Subsidence Correction and Void Filling](https://image.www.ipros.com/public/catalog/image/01/93a/646469/IPROS7250851689726681210.jpeg?w=120&h=170)
![[Construction Case Study / Port Edition Vol. 2] Onagawa Fishing Port Miyagazaki Quay Disaster Recovery Project](https://image.www.ipros.com/public/catalog/image/01/f20/647656/IPROS5098479422774090087.jpg?w=120&h=170)
![[Construction Case Study/Warehouse Edition Vol. 3] Correction of Floor Settlement (Leveling Correction) in a Logistics Center](https://image.www.ipros.com/public/catalog/image/01/440/691142/IPROS92327252784948285479.jpeg?w=120&h=170)
![[Construction Case Study/Road Edition Vol. 1] Kanmon Tunnel Concrete Pavement Slab Void Filling Work](https://image.www.ipros.com/public/catalog/image/01/67d/652383/IPROS18287232451842893111.jpg?w=120&h=170)
![[Construction Case Study/Road Edition Vol. 2] Joban Expressway Nagareyama IC Restoration and Repair Work](https://image.www.ipros.com/public/catalog/image/01/d1a/652747/IPROS13288921954826130650.jpg?w=120&h=170)
![[Construction Case Study/Factory Edition Vol. 1] Settlement Correction and Void Filling Work for a Bag Manufacturing Factory](https://image.www.ipros.com/public/catalog/image/01/2e3/649428/IPROS09434185074319628739.jpeg?w=120&h=170)
![[Construction Case Study/Factory Edition Vol.2] Settlement Correction and Void Filling Work for Precision Parts Manufacturing Factory](https://image.www.ipros.com/public/catalog/image/01/60a/649429/IPROS31170878921170722761.jpeg?w=120&h=170)
![[Construction Case Study Factory Edition Vol. 3] Correction Work for Sunken Floor Slab in a Metal Processing Factory](https://image.www.ipros.com/public/catalog/image/01/7cc/727508/IPROS94865378217145340721.jpeg?w=120&h=170)
![[Construction Case Study/Warehouse Vol.2] Settlement Correction Work for Automobile Manufacturer's Office and Parts Storage](https://image.www.ipros.com/public/catalog/image/01/d82/644772/IPROS41981554215493828964.png?w=120&h=170)
![[Construction Case Study/Warehouse Vol. 1] Settlement Correction and Void Filling Work for Warehouse and Factory](https://image.www.ipros.com/public/catalog/image/01/d17/644938/IPROS68258418151929232212.jpeg?w=120&h=170)
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Company information
We carry out construction to correct the sinking, tilting, steps, and gaps in concrete floors caused by uneven ground subsidence in buildings such as factories, warehouses, stores, and general residences, using our unique "Upcon Method" with completely non-fluorinated urethane resin and small machinery. Additionally, we are engaged in public works that utilize technologies developed through various research and development projects to restore the functionality of aging social infrastructure such as roads, airports, ports, and agricultural waterways. ■ Features of the Upcon Method 1. Short construction period: The construction time is 1/10 of conventional methods. 2. No interruption of operations: No need to move machinery or cargo. 3. Comprehensive high technical capability: 100% in-house employees. 4. Compact construction system: Quick restoration to the current state is possible. 5. Reduced risk of re-subsidence: Lower risk of re-subsidence compared to conventional methods. Our in-house staff provides total support from on-site surveys across the country to repair planning and construction, taking full responsibility. Our specialized and experienced in-house staff will propose the optimal repair plan tailored to your site. Upcon Co., Ltd. was newly listed on the Nagoya Stock Exchange Next Market on December 26, 2022.