We will provide proposals and consultations on all aspects, including price and delivery time.
[To those who think, "Ceramics are expensive!"] *Characteristics of two types of ceramic materials: Alumina - High mechanical strength with resistance to corrosion and wear, but more expensive than steatite (about 1.5 times). Steatite - Good insulation properties and inexpensive. Commonly used in electrical and heating components. [Common examples] If you manufacture a part that is sufficient for insulation purposes using steatite, it will naturally be cheaper than if made from alumina. If you manufacture a part using steatite for wear resistance just because it is inexpensive, it will wear out quickly, resulting in the need to produce more parts, which ultimately increases costs. *Choosing the right ceramic material according to the application is the key to purchasing at a lower cost.
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basic information
**What is Alumina?** A representative of oxide-based ceramics. It is stable in terms of physical properties and manufacturing technology, and is also inexpensive, making it the most widely used in industrial fields. It is particularly chemically stable, has high hardness, excellent insulation, and heat resistance, and has a good balance of mechanical strength at room temperature. It is used as cutting tools, abrasives, and other structural materials. **What is Steatite?** Ceramics fired with talc as the main component. It has a pure white luster. It has a low dielectric constant and high mechanical strength. Due to its insulating properties at high temperatures, it is used in applications such as insulators for high-frequency use. **Alumina vs. Steatite** Alumina: High mechanical strength, resistant to corrosion and wear, but more expensive than steatite (about 1.5 times). Steatite: Good insulation properties and inexpensive. It is widely used in electrical and heater components. At our company, we would like to help our customers expand the applications of ceramics by providing proposals in all aspects, including price and delivery time. If you are wondering about how to use ceramics, which type is best? Will it break? Can this level of precision be achieved? Please feel free to consult with us.
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Applications/Examples of results
**Examples of Alumina Use** * We were troubled by the rapid wear of metal jigs, but switching to alumina significantly reduced the wear. * Since these are equipment parts used in environments that dislike rust and dirt, using ceramics provides peace of mind. * Parts were corroding quickly due to the use of water and aqueous chemicals, but after switching to alumina, there was no corrosion at all. **Examples of Steatite Use** * When I requested alumina parts for insulation purposes, I was suggested steatite, which I was able to purchase at a lower cost than initially expected. * I tried using resin for insulation parts, but it lacked durability. After consulting, I was recommended steatite, which I could purchase at a low cost and with a short lead time. * When I requested jigs for use in high-temperature environments (800 degrees), I found that steatite was sufficient and could be purchased at a low cost.
Detailed information
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Among fine ceramics, alumina is representative, but steatite is increasingly in demand year by year due to its cost-effectiveness and universality.
Company information
We are a company that consistently handles everything from the production of ceramic raw materials to firing (Headquarters: Tokyo). We accept orders for ceramic product prototypes to mass production. Prototypes can be delivered in as little as 5 days. We have established a system that allows for the industry's first ultra-short delivery time for prototypes. Our company focuses on high-value-added ceramic products. At Ceramics, we are currently actively hiring young individuals. If you are interested in manufacturing regardless of age or want to work locally, please feel free to contact us. Full-time employment available. Gender ratio 1:1, no transfers, various allowances provided.
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