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  6. 【Reduction of Paint Consumption Costs】The new air mix has further evolved - Environmental Measures -

【Reduction of Paint Consumption Costs】The new air mix has further evolved - Environmental Measures -

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High coating efficiency painting machine Air Mix

last updated:Oct 17, 2022

サメス
サメス
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The new "Sames" is taking air mix painting technology to a new stage as a Plus Model! Demonstration available! Please be sure to try out this capability.

Air Mix is a technology developed by our company that combines only the advantages of air spray and airless spray, achieving both high-quality coatings and high application efficiency simultaneously. Since the first model was announced in 1975, it has undergone continuous improvements and has constantly evolved, with its atomization performance significantly enhanced compared to the initial version. In Europe and the United States, it is recognized as the standard spray for various metal coating markets, starting with the woodworking market. In this context, our technology has recently evolved to further enhance atomization performance at lower pressures. We hope that this newly improved Air Mix "Plus" will contribute to solving environmental issues, which are a challenge for humanity. We would greatly appreciate it if you would consider this new Air Mix. Demonstrations and trials to see if painting can be done within the specified range with your paints and products are possible anywhere in Japan. Please feel free to contact us. 【Benefits】 ■ Reduction in paint costs - Compared to air spray, monthly paint costs can be significantly reduced by 20-30%. ■ Reduction in air usage - Not only does the gun itself use less air, but there is also no overspray, which reduces booth air power consumption. *For more details, please feel free to contact us.

    Plastering and painting work
エアミックスポスター20221017.jpg

【Reduction of Paint Consumption Costs】The new air mix has further evolved - Environmental Measures -

エアミックスポスター20221017.jpg
エアミックスポスター20221017.jpg
  • Related Link - https://www.sames.com/japan/jp/technologies-airmix…

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【Other Benefits】 ■Reduction of Work Time - Instead of applying three coats with an air spray, it is possible to achieve the desired film thickness with fewer applications, around 2 to 1.5 coats. Alternatively, it is also possible to control the discharge amount to maintain the film thickness. ■Reduction of Booth Contamination - With less over-mist, the cleaning maintenance effort, cost, and time are reduced due to less booth contamination and sludge. - Odors are eliminated, improving the working environment (clean work environment). ■Easy Painting - By adopting a ball valve instead of a needle, anyone can easily achieve the same quality of painting. - It is user-friendly for beginners, women, and foreigners, eliminating the need to be a painting professional (contributing to workforce availability). ■High Viscosity Capability - Capable of handling high viscosity up to 40 megapascals, making it suitable for applying adhesives and sealants. *For more details, please refer to the related links or feel free to contact us.

Price range

P3

Delivery Time

P3

Applications/Examples of results

Air Mix is used in various coatings in Japan's woodworking industry, as well as in automotive manufacturers, construction machinery, robot manufacturers, control panels, and the aerospace industry. 【Examples of Use】 Construction machinery, agricultural machinery, doors, parabolic antennas, gas cylinders, small metal parts, tanks, compressors, sheet materials, building materials, blocks, rust prevention for steel frames, sealing, motorcycle parts, etc.

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Air Mix® *Currently accepting trials at the Sagamihara Experimental Lab.

Air Mix® *Currently accepting trials at the Sagamihara Experimental Lab.

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Introduction of "Air Mix" case studies

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Here is a case study of the introduction of "Air Mix." At the Kashima Factory of Sumitomo Forestry Crest Co., Ltd., this product was introduced in the intermediate and top coating processes. It has been evaluated that the introduction led to a 50% cost reduction due to savings in paint from improved application efficiency, enhanced work environment from reduced overspray, shortened cleaning time for dry booths, stabilization of coating quality from improved maneuverability, and elimination of uneven coating. Additionally, this product is used selectively in processes that use the same paint, while coloring is done with the conventional air spray method. It is said that the typical application efficiency of general air spray is about 30%, and this efficiency has significantly improved to 60-70% with this product. Details of the case study are provided in the related materials. For more information, please refer to the documents or feel free to contact us.

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サメス

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Other construction industries

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Sames is a global comprehensive painting equipment manufacturer based in France, offering six product ranges: air spray, airless, air mix, powder, electrostatic painting, and high viscosity. The painting market, especially in Europe and the United States, is strict regarding environmental regulations, with restrictions on the use of solvents, paints, and other materials. Our painting equipment, developed in such markets, is designed with a strong focus on reducing paint waste, incorporating unique designs and technologies that deliver high paint application efficiency and advanced spray guns. At the same time, we prioritize maintainability and focus on reducing running costs. By providing such painting equipment, we propose lifetime cost reductions for our customers and contribute to enhancing the competitiveness of their products.

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