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  6. Complex thin-walled sand casting

Complex thin-walled sand casting

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last updated:May 12, 2022

サトキン
サトキン
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Achieving die-cast level surface roughness and a thin wall thickness of 1.25mm even with complex shapes! Delivering products that meet your satisfaction.

At Satokin, we achieve a high level of sand casting that includes product shape, surface roughness, and precision. By using fine-grained sand molds and our unique casting method, we have realized a wall thickness of 1.25mm with mold-like surface roughness. We actively tackle thin-walled shapes, complex shapes, and high-precision parts, which are considered difficult in sand casting, delivering satisfactory products with flexible ideas and reliable casting technology. 【Product Example】 ■Product Name: HEAT SINK ■Material: AC4B-F ■Industry Served: Automotive Parts (Refrigerant Related) ■Lot Size: 1 to 100 pieces ■Product Weight: 800g ■Product Size: 280×110×55 ■Highlights - Utilizes fine-grained sand to achieve a casting surface comparable to molds - Achieves thin-walled sections (fin 1.25mm) through gravity casting (self-weight) *For more details, please refer to the PDF document or feel free to contact us.

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2022-05-10_15h52_11.png

Complex thin-walled sand casting

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2022-05-10_15h52_11.png
  • Related Link - http://www.satokin.co.jp/complexity.html

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【Other Product Case Points】 ■SOLENOID BASE - Uses fine-grained sand to achieve a casting surface comparable to that of a mold - Technology that meets the specified flatness and distortion in the drawings ■NODE - Uses fine-grained sand to achieve a casting surface comparable to that of a mold - Achieves deep grooves in the weight-reducing areas *For more details, please refer to the PDF materials or feel free to contact us.

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Aluminum Alloy and Copper Alloy Sand Casting Product Examples Collection

Aluminum Alloy and Copper Alloy Sand Casting Product Examples Collection

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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design tailored to shapes and specifications, as well as the design of sand cores. We are also continuously working on the development of new methods to further improve quality. Our products are well-regarded for their reliable quality, even in cases requiring high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large and small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)

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