Manufacturing with a consistent system from prototype to small-lot production.
Support for prototyping and small-lot mass production for various industries 【Aluminum casting and machining parts manufacturing service】 From sand mold aluminum casting to heat treatment, machining, and measurement, we offer a 'comprehensive in-house system.' 【Examples】 ■ Prototyping (machining and casting) of aluminum materials with different heat treatment conditions using a single wooden mold ■ Prototyping (machining and casting) for sand casting with ADC12 and ADC14 ■ Research and development for actual strength testing with different materials and heat treatment conditions ■ Small-lot mass production (machining and casting) of aluminum products for special vehicles ■ Prototyping (machining and casting) for reverse engineering of discontinued mass production products ■ Prototyping (machining and casting) for shape measurement before and after durability testing ■ Prototyping (machining and casting) for target value machining considering dimensional variations during mass production 【Features】 Manufacturing with a 'comprehensive in-house system' from sand mold aluminum casting to heat treatment, machining, and measurement. We can propose optimal shapes and respond to short delivery times because of our integrated system. We support your product development with sand mold aluminum casting.
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basic information
| Short Lead Time Response through Integrated Production We handle all processes from aluminum sand casting and heat treatment to machining and measurement inspection with in-house integrated production. This achieves a reduction in the workload for your personnel and shortens delivery times. | Heat Treatment with In-House Equipment We can accommodate not only JIS standards but also your specified conditions for solution treatment and quenching. | Component Analysis Using a glow discharge spectrometer, we thoroughly check the molten metal composition for each casting furnace, ensuring strict quality control. In January 2020, we obtained Japan's first NVLAP certification for component analysis of AC4C material using a glow discharge spectrometer. | Camera-Based Non-Contact Measurement System / Material Verification We use a camera-based non-contact measurement system to inspect the external shape of sand cast products. By overlaying the obtained point cloud data with the product's 3D data, we can accurately and quickly verify differences in complex overall shapes with free-form surfaces, including areas that are difficult to assess visually, such as twists and tilts, using color mapping.
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Applications/Examples of results
■Products with different aluminum materials and heat treatment conditions using a single mold: Prototype (Processing/Casting) ■Sand casting support for ADC12 and ADC14: Prototype (Processing/Casting) ■Actual strength testing with different materials and heat treatment conditions: Research and Development ■Aluminum products for special vehicles: Small lot mass production (Processing/Casting) ■Reverse engineering of discontinued mass production products: Prototype (Processing/Casting) ■Shape measurement before and after durability testing: Prototype (Processing/Casting) ■Target value processing assuming dimensional variation during mass production: Prototype (Processing/Casting)
Detailed information
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Comparison of shapes with visual product data.
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Detailed dimensional inspection by cross-sectional evaluation.
Company information
We offer "parts manufacturing services through aluminum casting and machining" and "contract measurement services using ultra-high precision three-dimensional measuring machines," among others, for various industries, from prototypes to small lot production. 【Examples】 ■ Prototypes (machining and casting) of aluminum materials with different heat treatment conditions using a single wooden mold. ■ Prototype (machining and casting) sand casting support with ADC12 and ADC14. ■ Research and development of actual strength tests with different materials and heat treatment conditions. ■ Small lot production (machining and casting) of aluminum products for special vehicles. ■ Prototypes (machining and casting) of reverse engineering for discontinued mass-produced products. ■ Shape measurement before and after durability testing: prototypes (machining and casting). ■ Target value machining considering dimensional variation during mass production: prototypes (machining and casting). ■ Material dimension measurement of mass-produced DC products: contract measurement. ■ Confirmation of shape differences between new and old molds: contract measurement. 【Features】 From sand casting of aluminum to heat treatment, machining, and measurement, we provide a "comprehensive in-house system" for manufacturing. We propose optimal solutions in the three fields of casting, machining, and measurement.
