The success story of introducing an automatic polishing system for BIW with a European automobile manufacturer.
FerRobotics ASK
FerRobotics creates a new standard for polishing automation! Complete automation of the polishing of the roof joint area of automotive bodies with pressure correction control.
Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share success stories in the video. Seeing is believing! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finish quality!! It also greatly contributes to labor reduction!! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, making it a perfect match for high-end product demands. Full automation with ASK enables the highest quality and best finish. ■Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for 24/7 grinding. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (return on investment) allows for early recovery of capital investment.
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basic information
The secret video is available on the official FerRovotics channel on YouTube. Search for "FerRobotics"! ◆Challenges solved through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Resolution of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through processing with constant pressure ACF-K is registered with Universal Robots' UR+.
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on YouTube's official channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and grinding that equip industrial robots with tactile sensing using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solution, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (such as polishing, sanding, grinding, deburring, buffing, and mirror finishing).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.
