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  6. Improving management issues. Increasing profits for Farobotics through polishing automation.

Improving management issues. Increasing profits for Farobotics through polishing automation.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Automation of the artisan's skills (polishing, grinding) and hazardous tasks, which have been given up until now, through high-speed autonomous control with contact force control. Dramatic improvements are expected in the end effector.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force without being affected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting through the expansion and contraction of the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Improving management issues. Increasing profits for Farobotics through polishing automation.

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  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the "three K" jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

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    We provide the best solutions for robotic polishing and grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It also responds to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF Series

ACF Series

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ACF-K

ACF-K

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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The best solution for robot polishing.

Imagine robot polishing that suits your company with application example videos from FerRobotics! We are uploading a wealth of application example videos for robot polishing on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent grinding/polishing with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects the tool load due to gravity, which varies with the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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The best solution for robot polishing.

A must-see for those who have failed in automation polishing in the past! Challenge yourself with FerRobotics' high-speed autonomous correction technology for contact force! High-speed autonomous correction of contact force improves processing quality and enables increased robot trajectory speed. It autonomously corrects gravitational loads and controls processing from any direction with uniform force, achieving high-quality and stable automatic polishing.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact pressure, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing this ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid stroke adjustments, maintaining contact with the workpiece at the set force. This technology increases the speed of the device or robot's trajectory, enhances processing speed, and improves cycle time. The product lineup offers a wide range of options for the best selection for each application! ACF: Head only ACF-K: Versatile tool exchangeable package AAK: Package with angle grinder (available in light grinding and heavy grinding types) AOK: Package with random orbital sander (double action) ASK: Polishing of roof joint areas and brushing of door areas for the automotive industry ABG: Belt grinder

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An era where skilled techniques are performed by robots! Surface polishing of non-planar turbine blades is also done by robots.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology increases the speed at which devices and robots can operate, enhancing processing speed and improving cycle times. In robotic polishing, it controls the contact pressure through the extension and contraction of the ACF itself, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Additionally, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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A game changer in grinding and polishing automation! The new standard in robotic polishing! In grinding and polishing processes that require skilled techniques, the difference in contact pressure (force) generated during processing is automatically corrected at high speed and controlled to maintain a constant contact force. Active Contact Flange (ACF).

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which machines and robots move along their paths, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm itself for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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