Improvement of wastewater treatment facility at instant noodle manufacturing plant for stable processing and odor reduction.

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Aqua Blaster

last updated：Mar 24, 2022

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As a result of changing the existing aeration device in the adjustment tank to an Aqua Blaster and increasing processing capacity, we achieved a reduction in normal hexane extractives and sludge!

To enhance the processing capacity of the oil and fat components, the existing aeration device in the adjustment tank was replaced with an Aqua Blaster, resulting in an increase in processing capacity. As a result, the amount of normal hexane extractable substances was reduced by over 50% after passing through the adjustment tank, and other parameters similarly decreased, halving the sludge generated by pressurized flotation. Previously, the pH on the inflow side tended to be acidic, requiring chemical neutralization; however, now, due to the effect of the Aqua Blaster, it has automatically become neutral, eliminating the need for neutralizing agents. Additionally, the dissolved oxygen (DO) levels at the outlet of the adjustment tank have been maintained at 2.0 mg/L or higher, resolving issues with sedimentation in the final settling tank, and the odor of dewatered sludge has changed from anaerobic to aerobic.

Related Link - https://www.aience.co.jp/aerator/

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basic information

【Hyogo Prefecture Instant Noodle Manufacturing Plant Wastewater Treatment Facility Improvement】 Products: Various types of instant noodles Challenges: Strengthening fat decomposition and improving sedimentation tank settling issues Solution: Introduction of Aqua Blaster to the adjustment tank 【Results Achieved with the Introduction of Aqua Blaster】 ◎ Stable treatment ◎ Reduction of chemicals ◎ Odor reduction

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Applications/Examples of results

The Aqua Blaster is active in a wide range of fields. 【Industrial Wastewater Treatment】 Treatment of food processing wastewater, treatment of wastewater containing mineral oils, treatment of livestock wastewater, treatment of industrial waste disposal wastewater. 【Purification and Recycling of Circulating Water】 Purification and recycling of cleaning circulating water, sludge reduction and recycling of solvent-based painting circulating water, purification and recycling of water-based painting circulating water. 【Prevention of Decay in Building Pits】 Purification of building pit wastewater and prevention of decay, prevention of foul odors in grease traps. 【Others】 Treatment of groundwater, purification of ponds, mixing of production materials, dust collection and deodorization of low-volume gases.