Improving painting quality through automatic polishing of automotive resin parts for deburring and surface preparation.
FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG
Robot polishing of resin parts such as automotive bumpers and spoilers, including burr removal, release agent removal, and painting preparation, using force control with high-speed automatic correction of pressing force.
FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding operations, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for correction, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation using our technology for polishing and grinding - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Resolution of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs (Dirty, Dangerous, Demanding) for workers - Consistent work with high reproducibility possible 24/7, 365 days a year - Cost reduction by minimizing the consumption of consumables through processing with constant pressure Maximum pressing force (contact force) 100N and above Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding) work can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.
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Applications/Examples of results
Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.
Detailed information
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We provide the best solutions for robotic polishing and grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product that meets special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.