Various robotic polishing such as pre-processing, buff polishing, and mirror polishing with tool changes.
FerRobotics ACF-K
Freely automate various surface processing with a tool exchange system. An automated polishing tool that robotizes buff polishing, mirror polishing, etc. Instant automatic correction for processing with uniform force.
The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of pressing force, contributing to your company's labor-saving efforts. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces at high speed. It also automatically compensates for gravitational loads, allowing for consistent grinding/polishing operations at the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF itself controls the pressing pressure by adjusting its stroke, eliminating the need to move the heavy robot arm for corrections, which assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Resolution of the risk of inheriting skilled worker knowledge - Relief from the "three K" jobs for workers - Consistent work with high reproducibility possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing This is a UR+ product from Universal Robots.
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of castings, metal, plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It also responds to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solution, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.