Complete automation of painting repair polishing requiring ultra-fine force control using a double-header machine.
FerRobotics AOK403
Automating the repair polishing of paint finishes that require highly skilled techniques. Significant reduction in cycle time using a double header with a high-speed autonomous correction control system for contact force.
FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using the patented ACT in the end effector (ACF), it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. With a double-header design, it enables both sanding and polishing processes to be performed with a single unit, significantly improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure by adjusting the stroke itself, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Moreover, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure application
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel manufacturing (Example application videos are available on the official YouTube channel. By FerRobotics.) Examples: Removal of weld beads, removal of welding spatter, sanding before painting, polishing of turbine blades, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, polishing of wind turbine blades, polishing of acrylic glass, and various types of buffing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding by equipping industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly self-corrects for complex surface shapes, and allows for processing with a constant pressing force. For example, it can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product that meets special requirements, ACT clearly contributes to efficiency improvements in production processes where automation has previously been unattainable. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.