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  6. Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

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FerRobotics AAK

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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An end effector that enables automation systems for high-speed processing and high-quality finishing of skilled techniques (polishing, grinding) and hazardous tasks that have been given up until now.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and rapidly compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by adjusting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics_AAK_XS

Polishing curved brisk surfaces with robots! A game changer for the aerospace industry.

FerRobotics_AAK_XS 1.png
FerRobotics_AAK_XS 1.png
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed through automation of polishing and grinding using our technology: - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the "three K" jobs for workers - Consistent high reproducibility of work 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing The ACF-K is registered with Universal Robots' UR+.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry areas - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

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    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a steady pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By verifying the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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AAK/401

AAK/401

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Leaving no 3K jobs for the next generation. Solving the skilled labor shortage. Building a polishing robot system that equips robots with human-like sensory capabilities through high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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An era where skilled techniques are performed by robots! Surface polishing of non-planar turbine blades is also done by robots.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology increases the speed at which devices and robots can operate, enhancing processing speed and improving cycle times. In robotic polishing, it controls the contact pressure through the extension and contraction of the ACF itself, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Additionally, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Easy exchange with various tools. ACF-K

This single unit supports robot polishing using various tools. It contributes to the automation of polishing tasks, deburring automation, and labor saving! ACF-K!!

  • Product news

The tool exchange unit ACF-K, which allows for quick and easy attachment and detachment of various hand tools using Active Compliant Technology (ACT) that automatically corrects the "difference" in contact pressure caused by various factors during the grinding process requiring skilled techniques, contributes to the labor-saving of your grinding operations. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, in relation to dimensional tolerances, curved shapes, non-planar surfaces, R shapes, etc. This technology also automatically compensates for gravitational loads, allowing for grinding/polishing operations to be performed with a consistently set contact force. Since this technology can increase the speed of the device or robot's trajectory, it can enhance processing speed and improve cycle times. Furthermore, it automatically corrects tool loads due to gravity, which varies with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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