We will form a composite sheet of non-woven fabric and urethane.
We mix polyols and isocyanates, which are the raw materials for urethane, in-house, and provide them processed into non-woven fabric and in sheet form (up to a maximum width of 4m). We have a proven track record in sports facilities and are open to consultations for development and mass production. We can also discuss the use of materials other than non-woven fabric and manufacturing with three or more layers, so please feel free to contact us.
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basic information
Yamamoto Sangyo celebrated its 100th anniversary in 2021. For many years, we have been manufacturing carpets and wide long materials, and now we provide products to a wide range of fields including interior, exterior, sports, automotive, aircraft, railways, civil engineering, and construction, earning high trust. Our foundation is the composite technology of "fiber" × "resin" × "coating," as well as the technology to produce these in wide long formats. We have a number of unique facilities that enable us to create original products tailored to our customers' needs. ○ Equipment Owned - Tufted weaving machines for carpets - Full-color printing line - Rubber-based resin coating line - PVC resin coating line - Urethane resin coating line - Hot melt coating line - T-die laminate coating line - Spray line for functional agents such as antibacterial, antiviral, and stain-resistant - Non-slip resin coating line - Cutting, sewing, and packaging line - Shipping warehouse (same-day response available) *For more details, please download the PDF document or feel free to contact us.
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Applications/Examples of results
■Interior Products ・Roll carpets, tile carpets, rugs, mats, printed carpets ■Soundproof Products ・Soundproof carpets ■Industrial Materials ・Flame-retardant carpets for aircraft and railways ・Automotive mats ・Dust control mats ■Artificial Turf ・Tennis courts, soccer fields, plazas, embankments, etc. ■Various Functional Materials ・Non-slip flooring ・Breathable flooring ・Shock-absorbing materials ・Oil-absorbent mats ・Water-stopping mats ・Materials with antibacterial, antiviral, and stain-resistant functions ・Environmental products (industrial materials for coastal erosion prevention) ■Development Stage ・Smart flooring with load sensors ・Energy-harvesting flooring (with embedded piezoelectric elements) ・100% recycled carpet system ・Geotextiles with strain sensors *For more details, please download the PDF document or feel free to contact us.*
Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)
