Daikin's 40-year challenge of "eliminating wood" has been cleared with a complete cardboard solution! Our company has achieved a challenge that has been attempted many times but never succeeded!
In the 2019 Japan Packaging Contest, we received the Japan Star Award "Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director Award"! We successfully converted the wooden frame packaging used for heavy shipments at Daikin Industries into all cardboard! We achieved the long-standing challenge of "eliminating wood" that has persisted for 40 years! 【Before Improvement】 - All packaging used wood. (Fumigated products) - A dedicated craftsman was required for wooden frame assembly. - The aging of these dedicated craftsmen and the shortage of labor became a serious issue. 【Improvement Goals】 1. Make it a specification that anyone can handle. 2. Reduce the weight of wooden frame packaging. 3. Reduce total logistics costs. 【After Improvement】 1. All cardboard. (Achieved ease of assembly, unpacking, and disposal) 2. Clear for three-tier stacking. 3. Four-way entry pallet compatible with electric hand trucks. 【Improvement Effects】 Elimination of wood… 100% reduction Dedicated workers… 100% reduction Packaging time… 67% reduction Packaging material weight… 50% reduction Total cost… 20% reduction *For more details, please refer to the PDF document or feel free to contact us.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging and packaging design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction through the design of packaging materials, which includes reducing the labor involved in packing operations, improving transportation/loading efficiency, optimizing storage, enhancing unpacking ease, and facilitating disposal. ● Considering production and delivery efficiency, processing single items may lead to increased costs. If you can consider a consolidated quantity (more than 30 units), it will be easier to present benefits. ● Production may require molds. *For more details, please refer to the PDF materials or feel free to contact us.
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P2
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Applications/Examples of results
■Awards in the Japan Packaging Contest (Hosted by the Japan Packaging Technology Association) 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" 2009: Minister of Economy, Trade and Industry Award "Collective Packaging of 40 Export Chairs" (Highest Award of the Contest) 2010: Logistics Award "Two Roll Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "All Cardboard Packaging for Aircraft Seats" 2017: Logistics Award "Suspended Roll Packaging" 2018: Category Award for Large and Heavy Items "Suspended Packaging for Roll Products" 2018: Logistics Award "Slip Master Development" 2019: Minister of Economy, Trade and Industry Award "Transition from Wooden Frame Packaging to All Cardboard" 2019: Logistics Award "All Cardboard Packaging for Gear Grinding Wheels"
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Download All Catalogs![[2020 Latest Version] Navias Co., Ltd. "Contest Award History"](https://image.www.ipros.com/public/catalog/image/01/f9f/630596/IPROS17277435363371121503.jpeg?w=120&h=170)
![[Catalog] ★2019 Japan Star Award Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director Award★ (Heavy Goods) Improvement of all cardboard packaging from large heavy wooden frame packaging](https://image.www.ipros.com/public/catalog/image/01/7fd/630600/IPROS18258520241082335566.jpeg?w=120&h=170)
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.