"Gas quantity and composition analysis of cast parts" Measures against casting defects in die-cast products!
The measurement of gas volume and component analysis of aluminum castings serves as an indicator for identifying the causes of casting defects.
Gas analysis supports the improvement of the quality of cast products. Do you have any issues with the quality of aluminum cast products, such as: - Casting defects on machined surfaces - Blistering after painting - Pinholes in plating - Flow marks - Poor flow distribution Measuring gas volume and analyzing components can help identify the following causes: - Inappropriate casting plan - Inappropriate casting conditions - Excess plunger oil - Excess release agent ≪What is gas analysis?≫ Gas analysis is a device that measures the amount of gas contained in aluminum die-cast products in their actual form. Gases generated from the material of the product and surrounding materials can potentially cause troubles. It allows for the identification and clarification of the causes of issues, contributing to quality control. By connecting gas analysis equipment with a gas chromatograph, analysis of the gas components contained in the product can also be performed. Our company offers contracted gas volume measurement and component analysis services. We also accept requests from distant locations. We will create reports and discussions on gas volume measurement and component analysis tailored to your needs. The insights created by personnel with over 20 years of experience in major casting manufacturers will surely be beneficial to our customers.
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basic information
Our company conducts contracted gas volume measurement and component analysis. Please feel free to contact us for consultations, questions, requests for estimates, or requests for materials. After discussing the evaluation details, we will submit a quotation. If you are satisfied, please provide the measurement sample. [Measurement Sample Size Range] Volume: φ150mm × 195mm (size of the dedicated crucible) Weight: 70–1,500g (for gas component analysis, a weight of over 100g is preferable) *If it does not fit in the dedicated crucible, we will cut it. After providing the measurement sample, we will generally submit the inspection report within about a week. Please consult us separately regarding the delivery date. [Materials That Can Be Analyzed] Die-cast alloys: ADC1 to ADC12 Casting alloys: AC1A to AC9A (AC7B cannot be measured due to high magnesium content) [Samples That Can Be Analyzed] The surface of the sample should ideally be as-cast. Contamination from markers, paint, etc., is not acceptable. - Infiltration-treated products: Not measurable - Chemical-treated products: Measurement should generally be avoided - Inserts: Generally removed - Press-fit parts after casting: Generally removed - Actual machine test products: Measurement should generally be avoided - Fluorescent penetrant inspection: Measurement should generally be avoided
Price information
15,000 yen to 200,000 yen
Price range
P2
Delivery Time
P4
※1 to 2 weeks
Applications/Examples of results
Measuring the amount of gas contained within aluminum die-cast products, low-pressure cast products, and mold cast products is effective for addressing internal defects in castings. It is particularly suitable for addressing voids and pressure leaks after processing die-cast products. ◇Recommended for the following people◇ - Those who want to reduce gas within their products - Those who want to manufacture higher-performance parts Requests can be made via phone, email, or courier, allowing us to accept orders from all over the country. *For more details, please visit our website.*
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Company information
Our company utilizes various advanced technologies and has a wide range of experience and achievements, from automotive parts to molds and tools, and medical devices. In each field, such as design, mold manufacturing, and machining, we have specialized engineers and possess outstanding technology. Additionally, we are capable of global expansion by leveraging our overseas bases. Please feel free to contact us if you have any inquiries.