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  6. Perfect Solution AOK for Surface Preparation in Coating Work

Perfect Solution AOK for Surface Preparation in Coating Work

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FerRobotics AOK

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

An end effector that can automate the surface preparation grinding process before painting with uniform pressure. Work time is reduced due to high-speed automatic correction, resulting in a dramatic improvement in cycle time.

If the sanding before painting (primary sanding) is perfect, it enables the highest quality of painting. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH uses the unique ACT technology. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to be fully controlled with instant correction of the pressing force against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling complete automation of polishing at a fast processing speed. Parameters such as rotation speed and pressing force can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no limitations based on materials, and you can select the appropriate product from a rich lineup according to your applications and shapes.

    Crane and others
AOK_car_wing_grinding.jpg

Perfect Solution AOK for Surface Preparation in Coating Work

AOK_car_wing_grinding.jpg
AOK_car_wing_grinding.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

We support almost all industrial robot and collaborative robot brands. There are many example application videos available on our website and YouTube, so please take a look. You can search for FerRobotics.

Price information

Please contact us.

Delivery Time

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Applications/Examples of results

Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (removing burrs) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and grinding that equip industrial robots with tactile sensing using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force and instantly compensates for complex surface shapes, allowing for consistent processing with a constant pressing force. For example, it can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By experiencing the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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AOK/201

AOK/201

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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The best solution for robot polishing.

A perfect solution for pre-paint robot sanding. An end effector that automates the pre-paint surface preparation process with uniform pressure. Work time is reduced due to high-speed automatic correction. Dramatic improvement in cycle time!

  • Product news

The surface preparation work before painting affects the quality of the paint. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH, utilizing their unique ACT technology, is the AOK200 series. The sanding process, which requires skilled craftsmanship, can achieve complete automation of polishing at high processing speeds by instantaneously correcting the pressing force against dimensional variations, non-flat shapes, warping of the workpiece, and gravitational loads due to angles, all thanks to ACT technology. Each parameter, such as rotation speed and pressing force, can be independently controlled, ensuring the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes, dramatically improving cycle time, productivity, and efficiency. - Automation of hazardous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

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The best solution for robot polishing.

A perfect solution for pre-paint robot sanding. An end effector that automates the pre-paint surface preparation process with uniform pressure. Work time is reduced due to high-speed automatic correction. Cycle time is dramatically improved!

  • Product news

The surface preparation work before painting affects the quality of the paint. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH, utilizing the unique ACT technology, allows for the polishing (sanding) process to be fully automated. With ACT technology, it can instantly correct the pressing force against dimensional variations, non-flat shapes, warping of the workpiece, and gravitational loads due to angles, enabling high-speed polishing automation. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, and you can choose the appropriate product from a rich lineup according to your application and shape.

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Robotic automation of painting finish repair polishing, requiring highly skilled techniques, using a double-header type. The AOK403 with high-speed autonomous pressure correction control enables sanding and polishing with this one machine.

  • Product news

Introducing the double-header type AOK403 as a repair polishing system using FerRobotics' Active Compliant Technology (ACT). The double-header allows for sanding and polishing with a single unit without the need to change tools, enabling automation that significantly improves cycle times for repair polishing, which traditionally requires the "feel" of highly skilled operators. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, allowing for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT, it quickly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through instantaneous stroke extension and contraction, maintaining contact with the workpiece at the set force. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent pressing force from any angle, enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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