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  6. High hardness powder for metal 3D printers - Vibenite

High hardness powder for metal 3D printers - Vibenite

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VBN Components Vibenite Series

last updated:Dec 13, 2022

エイチ・ティー・エル HTL(エイチティーエル)
エイチ・ティー・エル HTL(エイチティーエル)
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High hardness and high wear-resistant alloy powder for metal 3D printing.

VBN Components' Vibenite series is a powder material made of high hardness and high wear-resistant alloys that enable 3D printing with metal. There are five types of powder steel, allowing for the selection of powders with higher hardness, high-temperature hardness, corrosion resistance, and toughness according to specific applications. The Vibenite series contains a high amount of carbide but does not require the mixing, drying, pressing, and sintering processes typical of conventional carbide manufacturing. It is suitable for 3D printing with metal. Contract manufacturing is also available using the metal 3D printing equipment owned by VBN Components (maximum build size: approximately 230 x 230 x 350 mm). It can be used for applications such as power skiving cutters, large gear cutting hobs, pressure die casting tools, plastic and metal forming tools, cutting knives, and wear protection.

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High hardness powder for metal 3D printers - Vibenite

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basic information

The lineup of the Vibenite series includes the following five steel types: (1) Vibenite 150 - High-speed steel with high toughness and high fatigue resistance (2) Vibenite 280 - High-speed steel with high hardness and high wear resistance (3) Vibenite 290 - High-speed steel known as the "hardest steel in the world" with high hardness and high wear resistance (4) Vibenite 350 - Martensitic stainless steel with high wear resistance and high corrosion resistance (5) Vibenite 480 - Hybrid carbide steel with excellent high-temperature hardness and high toughness

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Applications/Examples of results

Vibenite 150: Multi-purpose applications requiring wear resistance and toughness. Tools for plastic molding, wear parts, functional prototypes, difficult-to-machine parts, cold working tools, tool holders, molds, blast nozzles, cutting tools. Vibenite 280: Gear cutting hobs, broaches, shaper cutters, power skiving cutters, drills, taps, hot working tools, erosion-resistant and wear parts, etc. Vibenite 290: Metal cutting tools such as gear cutting hobs, power skiving cutters, shaper cutters, and dry cutting. Vibenite 350: Cutting tools for the food industry, molds for plastic molding (extrusion and injection molds, segment screws), pump parts, bearing housings, valve rings. Vibenite 480: Gear cutting hobs, power skiving cutters, shaper cutters, woodworking tools, cutting tools for the textile, paper, and food industries.

Detailed information

  • Vibenite

    Improvement of high-speed steel (HSS) applications through enhanced high-temperature hardness and wear resistance, as well as complex shape and lightweight design. Vibenite480 is an alloy for 3D printing that significantly improves high-temperature hardness and wear resistance due to its high carbide content. Its metal structure remains stable under temperature changes, making it ideal for metal parts that require high-temperature durability. The ability to create free and complex shapes through 3D printing allows for the integration of multiple alloy components into a single part, lightweight design, and the internal design of various refrigerant flow paths. By shortening the lead time for prototype and initial mass production, it enables timely release of new products. A major feature is that near-net-shape manufacturing eliminates the need for rough machining using machining centers, resulting in less grinding.

  • Vibenite

    Martensitic stainless steel with significantly improved wear resistance Vibenite 350 is a metal powder for martensitic stainless steel powder metallurgy (PM) 3D printing, achieving high hardness and excellent corrosion resistance through high chromium (Cr) content. It also features excellent wear resistance due to a high composition of carbide metals.

  • Vibenite

    The hardest steel in the world It improves existing high-speed steel (HSS) applications that require higher high-temperature hardness or greater wear resistance. Vibenite 290, produced through 3D printing, has a high carbide content, providing the best wear resistance and hardness. The additive manufacturing (AM) process offers the possibility to design complex shapes, combine multiple parts into one, add cooling channels, reduce weight, and incorporate other features. The time required for sample prototyping and small-scale production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and reduces grinding.

  • Vibenite

    Perfect balance of hardness and toughness 3D printed Vibenite 280 improves existing high-speed steel (HSS) applications that require higher hardness or wear resistance. Due to its high carbide content, it offers the best wear resistance and hardness. The additive manufacturing (AM) process allows for the design of complex shapes, the integration of multiple parts into one, the addition of cooling channels, weight reduction, and the incorporation of other features. The time required for sample prototyping and small-scale production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and minimizes grinding.

  • Vibenite

    High toughness and excellent fatigue resistance powder metallurgy (PM) steel 3D printed parts made from Vibenite 150 have a high carbide content, providing the best wear resistance. This material offers the possibility to design complex shapes, combine multiple parts into one, and add cooling channels. The additive manufacturing (AM) process allows for weight reduction and the addition of special features. The time required for sample prototyping and trial production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and reduces grinding.

Line up(5)

Model number overview
Vibenite 150 Vibenite 150 High-speed steel with high toughness
Vibenite 280 Vibenite 280 High-speed steel with high hardness and high wear resistance
Vibenite 290 Vibenite 290 High-speed steel, the hardest steel in the world
Vibenite 350 Vibenite 350 Martensitic stainless steel with high wear resistance and corrosion resistance
Vibenite 480 Vibenite 480 Hybrid carbide steel with high hardness at elevated temperatures

catalog(11)

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3D Printer Tool Steel Powder Brochure Vibenite Series

3D Printer Tool Steel Powder Brochure Vibenite Series

PRODUCT
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Wayland Calibur3 Electron Beam Powder Bed Metal 3D Printer

Wayland Calibur3 Electron Beam Powder Bed Metal 3D Printer

PRODUCT
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3D Printer Tool Steel Powder Catalog Vibenite Series

3D Printer Tool Steel Powder Catalog Vibenite Series

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Material Data Sheet_Vibenite 150

Material Data Sheet_Vibenite 150

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Material Data Sheet_Vibenite 280

Material Data Sheet_Vibenite 280

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Material Data Sheet_Vibenite 290

Material Data Sheet_Vibenite 290

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Material Data Sheet_Vibenite 350

Material Data Sheet_Vibenite 350

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Material Data Sheet_Vibenite 480

Material Data Sheet_Vibenite 480

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Vibenite Series Material Selection Guide

Vibenite Series Material Selection Guide

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[Explanation] Electron Beam Powder Bed Fusion (EB-PBF) Metal 3D Printer / Wayland Additive Company

[Explanation] Electron Beam Powder Bed Fusion (EB-PBF) Metal 3D Printer / Wayland Additive Company

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[Explanation] Directed Energy Deposition (DED) / RPM Innovations Inc.

[Explanation] Directed Energy Deposition (DED) / RPM Innovations Inc.

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News about this product(5)

Metal Japan Official Banner

[Exhibition Information] Metal Japan High-Performance Metal Exhibition 2023 (October)

  • Seminar・Event

We will be exhibiting at the 【Metal Japan High-Performance Metal Exhibition 2023】 this year as well! 【Japan's largest exhibition covering the metal industry, including steel, non-ferrous metals, and distribution】 This business exhibition showcases all technologies related to high-performance metals, including metal materials such as aluminum, copper, titanium, magnesium, precious metals, and steel, as well as their processing machinery, analysis and inspection equipment, and steel distribution. In recent years, the number of exhibitors related to metal 3D printers has also increased, and the interest from attendees has been rising significantly. We look forward to your visit! Dates: October 4 (Wednesday) to 6 (Friday), 2023 Venue: Makuhari Messe Booth Number: 42-32

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[Exhibition Information] Formnext Forum Tokyo 2023 (September)

  • Seminar・Event

We will be exhibiting at the Formnext Forum Tokyo again this year! Formnext Forum Tokyo, a sister event of the international specialized trade fair Formnext held annually in Frankfurt, focuses on AM (Additive Manufacturing) technology and industrial 3D printing. It is a combined event featuring exhibitions and seminars where AM technologies, related technologies, products, services, and information, including 3D printing, come together. We look forward to your visit. Date and Time: September 28 (Thursday) – 29 (Friday), 2023, 10:00 AM - 5:00 PM Venue: Tokyo Metropolitan Industrial Trade Center, Hamamatsucho Booth Number: 4F C006

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Next Generation 3D Printer Exhibition 2022 (Last Year)

[Exhibition Information] Next Generation 3D Printer Exhibition (AM Japan) 2023 (June)

  • Seminar・Event

This year, H.T.L. Co., Ltd. will be exhibiting at the "Next Generation 3D Printer Exhibition (AM Japan) 2023 (June)"! We will update the information regarding our booth number and hall number as soon as it is announced by the organizers. *The Next Generation 3D Printer Exhibition is a trade show focused on additive manufacturing, 3D printers, materials, and contract manufacturing services, showcasing AM and 3D printing technologies. It attracts many visitors from manufacturing, production technology, prototyping, design, development, and purchasing departments, as well as from industries such as construction, entertainment, and advertising, who engage in active business discussions with exhibiting companies. Venue: Tokyo Big Sight Hall Name: East Hall 1 Booth Number: 5-24

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Equipment installed at the Hilda B. Hewlett Centre for Innovation

The Royal Air Force (RAF) has introduced Wayland Additive's electron beam metal 3D printer, "Calibur3"!

  • Company news

Wayland Additive, the developer of the Calibur3 metal additive manufacturing device, has delivered the equipment to the AM Center (Hilda B. Hewlett Center for Innovation) of the 71st Squadron (Inspection and Repair) based at the RAF Wittering in Cambridgeshire. The opening of this new AM center, equipped with world-leading 3D printers and scanning equipment, marks a significant step forward for the Royal Air Force in its commitment to advanced parts manufacturing. The AM technology introduced by the 71st Squadron represents a new capability for the Royal Air Force, ultimately leading to significant advancements in its ability to design and manufacture its own aircraft spare parts as needed. "The delivery of our technology to the Royal Air Force is an exciting event for all involved. The Calibur3 was developed to overcome common issues in metal additive manufacturing (AM) and utilizes the NeuBeam process, which offers all the advantages of metal electron beam powder bed fusion (EB-PBF) technology while simultaneously addressing troublesome problems that have previously limited broader applications..." For more details, please refer to the linked article.

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エイチ・ティー・エル

エイチ・ティー・エル HTL(エイチティーエル)

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As a technology trading company, we leverage our years of experience in the sales of various 3D printer devices with different molding methods and semiconductor manufacturing equipment, as well as in after-sales maintenance services, to provide our customers with total solutions, including application support. In the field of 3D printer devices, we handle the three main methods of metal additive manufacturing: electron beam powder bed, laser powder bed, and laser deposition, allowing us to make proposals suitable for our customers' applications. We also sell metal powders with high hardness and high wear resistance characteristics for metal 3D printers. Furthermore, in the field of semiconductor manufacturing equipment, we also handle atomic layer deposition (ALD) devices.

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