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  6. Heat Exchange Tube Sealing Method "Mechanical Plug - Pop-A-Plug"

Heat Exchange Tube Sealing Method "Mechanical Plug - Pop-A-Plug"

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CURTISS-WRIGHT Corporation Pop-A-Plug

last updated:Jul 22, 2024

テクネ商事
テクネ商事
  • Official site

★New Method for Closing Heat Exchange Tubes by CW Corporation, USA★ This is a groundbreaking technology that allows for closure with a simple one-touch, without the need for welding. There are many successful cases in domestic plants!

The "Pop-A-Plug" from Curtis Wright in the United States is a completely new method for plugging heat exchanger tubes that does not require welding. It uses a specialized tool to crimp a uniquely structured plug. After polishing with a dedicated brush, a one-touch crimp closure is completed with the same material plug. It has already been adopted in numerous maintenance projects for domestic oil refining, petrochemical, and chemical plants. 【Features and Benefits】 ■ Significant reduction in labor hours is possible. ■ No need for fire permits or welding inspections, as it does not use fire welding, and there is no risk of welding damage. ■ Recommended by ASME standards for maintenance guidelines. ■ Permanent closure is possible with equivalent material plugs for each tube. ■ Maximum pressure resistance: 48 MPa. ■ Applicable tube inner diameter: minimum 12.00 mm to maximum 52.50 mm. *For more details, please download the PDF or contact us.

    Work tools
トップ画像(テクネ商事様).PNG

Heat Exchange Tube Sealing Method "Mechanical Plug - Pop-A-Plug"

トップ画像(テクネ商事様).PNG
トップ画像(テクネ商事様).PNG
  • Related Link - https://www.jstage.jst.go.jp/article/sekiyu/2017f/…

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Applications/Examples of results

【Achievements and Applications】 ■ Domestic oil refining companies and petrochemical oil plants ■ Domestic chemical plants ■ Domestic power generation plants ■ Overseas oil refining, petrochemical, and chemical plants (Dow, Shell, Exxon Mobil standard parts) ■ Overseas nuclear power plants (over 90% usage in the USA and France) ◇ Seawater cooler ◇ Sulfur device ◇ Reboiler ◇ Air fin cooler

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テクネ商事

Building materials, supplies and fixtures manufacturers

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We are the domestic agent for overseas machinery/tool manufacturers necessary for plant maintenance and equipment production. ■ MAUS ITALIA (Italy / Repair tools and equipment for heat exchangers, manufacturing tools and equipment) They are one of the few specialized machine manufacturers in the world focusing on heat exchangers. They have numerous achievements in Japan, ranging from plant engineering companies to construction companies. ■ CURTISS-WRIGHT EST Group (United States / Pipeline pressure test plugs, heat exchanger tube sealing plugs) They are a machine manufacturer with specialized expansion seal technology. They produce mechanical plugs that can seal heat exchanger tubes with a single touch without welding, as well as test plugs that can seal to high pressure simply by assembling the plugs during pipeline pressure testing. - Their special plugs enable high-pressure sealing, allowing for safe and significant reductions in labor costs. - They already have numerous achievements in repair sites of domestic and overseas oil/chemical plants, as well as in factories producing large equipment such as boilers. - The sealing plugs for heat exchanger tubes are a noteworthy product that is increasingly being adopted in Japan. ■ Various hose bands, clamps, and tools.

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