Can be installed in a small factory - Upper part split-open type centrifugal separator [MARK3γ]
MARK3γ
Awarded the Kansai Monozukuri Selection 2021. A centrifuge that can be reliably cleaned even in a small factory by splitting open the upper part. Suitable for large-scale processing.
This is a centrifuge with a large basket capacity, filtration area, and centrifugal force (800-900G), capable of mass production and rapid processing. By splitting and opening the upper part of the machine, the interior of the basket can be easily inspected visually, allowing for cleaning inside the machine even in narrow factories with low ceiling heights. As a result, cleaning the interior of the machine and confirming the cleanliness can be done easily and in a short time. It can efficiently perform filtration separation and purification processes in the food manufacturing, chemical manufacturing, pharmaceutical manufacturing, and fine chemical fields, and the rotation speed can be controlled to match the product for optimal results. This product has a track record of over 2,500 units delivered to pharmaceutical manufacturing sites both domestically and internationally, which must comply with manufacturing management and quality control standards such as GMP and FDA. We customize each machine to suit the nature of the customer's product, usage, and specific issues. The product information provided is just an example, so please feel free to contact us via the inquiry form or by phone. Filtration tests with samples for which filtration separation is desired are also possible.
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basic information
◎ Suitable for mass production - The large crystal discharge outlet after large-scale filtration processing eliminates concerns about adhesion, accumulation, and clogging of processed materials. - With a large basket capacity, filtration area, and centrifugal force (800-900G), it enables large-scale and rapid processing. ◎ Simple structure with low risk of failure - The simple structure, where the motor is directly connected to the basket, minimizes the risk of failure and makes maintenance and handling easy. ◎ Can be installed in low ceilings and narrow spaces - The installation area is small compared to the processing volume, and the upper part of the machine can be split and opened, allowing installation in low ceilings and narrow spaces. ◎ Minimal load on factory buildings - The motor is located at the center of the centrifuge, resulting in low vibration and no impact on the frame or building. ◎ Reduced cleaning and inspection time for the machine - By splitting and opening the upper part of the machine, the interior of the basket can be easily checked visually, allowing for quick cleaning and inspection. ◎ Labor-saving, energy-saving, and unmanned operation - It can program a variety of recipes and is equipped with various safety devices, enabling automatic operation. For more details, please contact us or download the catalog.
Price information
We create each machine tailored to the nature of your product, its usage, and your specific challenges. The price can vary significantly based on machine size, materials, and options, so please feel free to contact us.
Delivery Time
※It may vary depending on the timing and specifications, so please feel free to contact us.
Applications/Examples of results
【Applications/Examples of Achievements】 ■Food■ Oligosaccharides Flavorings Sugar Snack Foods Fried Foods Salt Food Additives Stevia Molasses Rock Sugar Chocolate Juice Alcohol ■Chemicals■ Resins Cosmetics Surfactants Carbon Glass Powder Photosensitizers Pigments Toners Plastic Additives Food Additives Paints Pesticides Fertilizers Flavorings ■Environment■ Factory Wastewater Garbage Disposal Wastewater Industrial Wastewater ■Mining and Industry■ Limestone Sand (Shirasu Plateau) Diatomaceous Earth Metal Powders Oil Abrasive Powders Stainless Steel Grinding Powder Screws Metal Parts Nuts Bolts ■Pharmaceuticals■ Amino Acids Pharmaceutical Intermediates Active Pharmaceutical Ingredients Oligosaccharides Chitin Herbal Medicine Cellulose Citric Acid Glucosamine Antibiotics Calcium Carbonate Vitamins Microcapsules Hyaluronic Acid And more ● For more details, please contact us or refer to the catalog.
Detailed information
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◎Small installation space - The installation area is small compared to the processing capacity, allowing it to be installed in narrow spaces. ◎Low load on factory buildings - With the motor located at the center of the centrifuge, there is minimal vibration, so there is no impact on the frame or building. ◎Prevention of foreign matter contamination - There are no worn parts like belts, which eliminates the occurrence of contamination and makes maintenance easy.
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◎Reduction of cleaning and inspection time for machines - By splitting and opening the upper part of the machine, the interior of the basket can be easily checked visually, allowing for quick cleaning and inspection. ◎Labor-saving and reduction of labor costs - Since cleaning can be done in a short time, it leads to labor-saving and reduction of labor costs.
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◎ Labor-saving, automation, and unmanned operation - The slurry supply, separation, cake washing, and crystal recovery can be fully automated and controlled via a control panel without human intervention, enabling labor-saving by reducing the need for operator involvement. - By using metal filter media, the time and cost associated with replacing filter cloths are eliminated. ◎ Reduction of consumable parts - By using metal filter media, the need for replacing filter cloths is eliminated, which reduces the running costs of consumable parts. (There are multiple types of metal filter media available depending on the application, so please feel free to consult us.)
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◎Suitable for mass production - The large crystal discharge outlet after mass filtration processing eliminates concerns about adhesion, accumulation, or clogging of the processed material.
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◎Improved Crystal Recovery Rate - By attaching a nozzle to the scraping device, it is possible to detach residual crystals from the filter cloth using high-pressure air or N2 gas injection, allowing for the highest efficiency in crystal recovery. Additionally, it facilitates the removal of liquid during reuse. Furthermore, when processing different chemicals, the use of high-pressure water for cleaning the filter cloth enhances efficiency.
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◎Improvement of Crystal Recovery Rate - By adopting a multi-blade structure for the residual crystal scraping device (patented by our company), it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth. (You can check the scraping effect of the crystals in the video on our company website.)
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◎Preventing corrosion of machinery and contamination (contamination) - By applying a Teflon coating over stainless steel material, it is possible to handle corrosive agents and chemicals. This prevents corrosion and rust of the machine body, allowing for prolonged use of the machinery. Our centrifuges are generally used for over 40 years, and preventing corrosion enables longer usage of the machines.
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◎Cleaning of the outside of the basket and confirmation of cleaning are also possible. By installing a window in the casing, it is possible to clean and confirm the cleanliness of the outside of the basket. *The image above is a reference for installation. ■The detailed information above also includes descriptions of additional options. Our representatives will make suggestions based on your usage, concerns, budget, etc., so please let us know if you have any specifications you are interested in when you consult with us. ■When contacting us via phone or our official page, it will be smoother if you mention "I saw it on Ipros."
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Since its establishment, the Matsumoto Machinery Group has been dedicated to developing centrifuges that embody our customers' voices, even when faced with challenging materials and operational processes. We work together with our customers to think, overcome, and continuously evolve our centrifuge technology. We are focused on developing small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that prioritizes safety, which is essential for protecting people's health and lives. We are currently sharing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to view the actual machines in our videos.