Medium-capacity automated centrifuge

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DMN

last updated：Nov 18, 2022

松本機械販売

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It has high cleanliness and can be operated automatically, preventing foreign matter contamination, making it suitable for manufacturing multiple products (multi-purpose).

The separation process of active pharmaceutical ingredients and intermediates in drug manufacturing can be controlled by adjusting the rotation speed to achieve the highest efficiency and best results. ◎ Prevention of Contamination - The casing opens fully, placing the basket directly in front of the operator, making it easy to clean and verify the cleaning of both the inside of the basket and the back of the basket. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be handled fully automatically without human intervention, preventing contamination caused by operator involvement. - Using metal filtration media helps prevent contamination from filter cloths. - The holes in the metal filtration media (electron beam) have a special shape, ensuring no residue is left in the filter media.

Related Link - http://www.mark3.co.jp/products/dmn

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basic information

By equipping a casing opening and closing mechanism and a basket lifting device, it is possible to reliably clean even the narrow gaps between the inside of the basket bottom and boss (cylindrical part) and the upper part of the casing bottom and the outer surface of the bearing case, which could not be done conventionally. Flushing, wiping, and cleanliness verification can be performed. Therefore, even when the material being processed changes, sufficiently clean centrifugal separation processing is possible, making it suitable as a GMP and FDA-compliant centrifuge. Labor-saving, efficiency improvement, and unmanned operation - It is possible to program various recipes, and since it is equipped with various safety devices, automatic operation is possible. - The basket lifting device raises the basket body, making it easier to visually check the back of the basket, reducing the time for cleaning verification and achieving labor savings.

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Applications/Examples of results

【Applications/Examples of Achievements】 ○Pharmaceuticals ○Active Pharmaceutical Ingredients ○Intermediates etc. ●For more details, please contact us or refer to the catalog.

Detailed information

◎High cleaning performance and easy cleaning verification - By equipping a casing opening and closing mechanism and a basket lifting device, it is possible to reliably clean even the narrow gaps between the bottom of the basket and the inside of the boss (cylindrical part), as well as between the upper part of the casing bottom and the outer surface of the bearing case, which was not possible before. Flushing, wiping, and cleanliness verification can be performed. Even when the processed material changes, sufficiently clean centrifugal separation processing is possible, making it suitable for GMP and FDA compliant machines. ◎Labor-saving, efficiency-enhancing, and unmanned operation - A variety of recipes can be programmed, and with various safety devices equipped, automatic operation is possible. - The basket lifting device raises the basket body, making it easier to visually check the underside of the basket, reducing the time for cleaning verification and enhancing labor efficiency.
◎Increased Production Efficiency - With the casing fully open and the basket in front of the operator, the time required for cleaning confirmation during product changeover when used in multi-mode is reduced, thereby increasing production efficiency. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be fully automated and controlled from the control panel without human intervention, which reduces the need for operator involvement and increases production efficiency.
◎Suitable for labor-saving, efficiency improvement, and automation ・Due to the large size of the crystal discharge outlet after the filtration process, there is no concern about adhesion, accumulation, or clogging of the processed material during automatic operation.
◎Improvement of crystal recovery rate - By making the residual crystal scraping device (our patented technology) a multi-blade structure, it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth.
◎Improved Crystal Recovery Rate By attaching a nozzle to the scraping device, it is possible to detach residual crystals from the filter cloth using high-pressure air or N2 gas, allowing for the most efficient recovery of crystals. Additionally, it facilitates the removal of liquid during reuse. Furthermore, when processing different chemicals, using high-pressure water for cleaning the filter cloth enhances efficiency.
◎Labor-saving, automation, and unmanned operation - Slurry supply, separation, cake washing, crystal recovery, and cleaning can all be controlled automatically via a control panel without human intervention, enabling labor-saving operations without the need for operators. - By using metal filter media, there is no need to replace the filter cloth.