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  6. Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

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FerRobotics

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Achievements in the automotive industry are proof of improvement results. Fully automated polishing system for removing spot welding spatter on white bodies. Autonomous correction control of contact force.

ASK Brushing Kit. The main use is for removing welding spatter, brush polishing, and cleaning in the automotive industry. ASK301, 401 Ideal finishing for body-in-white and sheet metal. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. In spot and laser welding, spatter and soot remain on the workpiece, but with the brushing operation that fully controls the contact force using ASK, brushing can be performed while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK eliminates the need for post-processing and achieves the best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for polishing and brushing. - High-level finishing quality can be consistently achieved 24/7, 365 days a year. - Reduced consumption of consumables leads to cost savings. - Avoids the risk of vibration-related issues through automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

    Specially equipped vehicles
ASK301,401.jpg

Achieving automation for the removal and polishing of spatter after spot welding of automotive white bodies.

ASK301,401.jpg
ASK301,401.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

We support surface finishing for a wide range of materials such as iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber. We have many example videos of applications available on our website and YouTube, so please take a look. You can search for FerRobotics. Maximum pressing force (contact force) from 100N onwards. Compatible with almost all industrial robot and collaborative robot brands.

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Applications/Examples of results

Automation of various manufacturing lines is possible, not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    Using our patented technology, Active Compliant Technology (ACT), we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback to enable greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the necessary pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

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【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks such as polishing and grinding, which were previously considered impossible, along with reduced cycle times and high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate polishing and grinding of skilled tasks that were previously deemed impossible, achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantly, ensuring uniform contact force during processing. Gravity correction is also performed autonomously, applying uniform contact force regardless of angle, and easily maintaining finishing quality for workpieces with R shapes, among others. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant, allowing for processing and achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can see the world's technology up close.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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