Optical Sorting Machine (Pure Domestic Glass Recycling Sorter) 9th Generation Specifications
Carrot Automatic Sorting Machine (Pure Domestic Glass Recycling Sorter)
We will remove foreign objects from the cullet using an optical image processing system. It is now possible to produce cullet without the need for manual sorting! The performance has significantly improved!
Using a high-speed, high-precision 8K line scan camera, the machine's structure is simple and free from failures, with high accuracy in foreign object removal, automatically eliminating foreign objects (ceramics, stones) within the cullet. It features low false reactions and a low defect rate. Cullet is allowed to free fall, and using a light transmission method, it accurately identifies cullet and foreign objects instantaneously. A special LED bar lighting source is used to enhance the light transmission of the cullet, enabling stable foreign object detection. Our unique ejector control has been introduced to improve foreign object removal accuracy. The color settings of the flowing cullet and the size of foreign objects can be configured via a touch panel. We automate the sorting of cullet that is currently done manually in factories. Compared to other companies (overseas products), our pricing is lower and the accuracy of foreign object removal is high, significantly improving the efficiency of cullet processing and enabling labor reduction. If there are individuals in the cullet processing industry considering automation, we encourage you to explore our solutions. We have ample proven results and can confidently offer our services. Please feel free to discuss pricing. Cullet can be automatically processed into products without the need for manual sorting. Visits to Minamihisa Co., Ltd. for demonstrations are also possible!
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basic information
This is a fully domestically produced cullet automatic sorting machine. While automatic sorting machines in the cullet recycling industry are mainly imported, our company has developed a cullet automatic sorting machine from scratch that boasts performance comparable to that of other manufacturers. Year by year, its performance has improved, and it has now been upgraded to version 9. It features 70 ejectors (air guns), Mac valves (made in the USA), high-brightness LED lighting, and high-uniformity LED lighting. The cullet processing capacity is 1 to 5 tons per hour, with a product recovery rate of over 90-95%. The foreign object removal rate is 95-100%, with an average of 95%. For mixed cullet, the product recovery rate is 90-95% with a foreign object removal rate of 95%. For flint cullet, the product recovery rate is 97% with a foreign object removal rate of 95%. For amber cullet, the product recovery rate is 90% with a foreign object removal rate of 95%. It can remove foreign objects sized from 2 to 60 mm. All parts are made from domestic components, allowing for immediate maintenance in case of failure. Only the air guns are made by Mac (USA). The cullet supply feeder has a width of 500 mm to 1000 mm and a depth of 1500 mm, supplying 1 to 5 tons per hour.
Price information
Compared to other companies' products (overseas manufactured sorting machines), our performance is not inferior, and the price is kept low. Please feel free to contact us. The price is determined by size. Overseas sorters are close to 100 million yen, but our sorter price range is set around 1/4 to 1/3 of that. If you only want to remove the same types of materials, such as ceramics and stones, we believe our sorting machine is sufficient. Please do not hesitate to contact us.
Delivery Time
※Depending on the quantity and size, the price and delivery time may vary slightly.
Applications/Examples of results
Domestic Sales Achievements A total of 9 units have been delivered to cullet processing manufacturers. Performance has been upgraded year by year. Currently, we are at the 9th generation. Attention!! The latest 9th generation optical automatic sorting machine is scheduled to be completed in December. There will be a significant performance improvement! Overseas Sales Achievements 4 units have been delivered to a cullet processing manufacturer in China. * As a purely domestic optical automatic sorting machine, our achievements have been published by Nikkan Kogyo Shimbun. https://www.nikkan.co.jp/spaces/view/0055000
Detailed information
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This will be an image of the extracted size. It is possible to remove the pottery inside the komikaretto to the size shown in the attached photo. The shape is also complex. The minimum size is 5 to 7 millimeters.
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Company information
In the Vision & Robot System Development Department, we develop vision systems for robot systems and robot system development. We are involved in the development of optical sorting machines for recycling companies, automotive parts manufacturers, and food manufacturers, as well as the development of appearance inspection systems for automotive parts manufacturers. Our areas of expertise include optical automatic sorting machines, high-speed image processing, AI (deep learning) image processing, appearance inspection of metal parts, and PLC control design. We also develop and design automatic sorting inspection equipment using robots from scratch. For customers considering equipment automation within their factories, we provide automatic sorting machines, control panel design for equipment, robot implementation, and vision system implementation. 1. We primarily use KEYENCE, HALCON, and HALCON DL for image processing. We also support other image processing systems, including MERLIC. 2. For PLCs, we mainly use KEYENCE and Mitsubishi Electric products (we also handle other brands of PLCs) and utilize Beckhoff's TwinCAT 3. 3. We use robots from Denso Wave and Mitsubishi Electric. 4. For cameras, we use color/monochrome area cameras and line scan cameras, including Basler cameras, JAI UV cameras, JAI prism spectroscopic cameras, and KEYENCE cameras.