Would you like to start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?
Ultrasonic equipment diagnostic device 'ULTRAPROBE15000' that handles bearing diagnosis, leak testing, discharge testing, and valve/steam trap inspection all in one unit.
The device can be used for various equipment and applications such as bearing condition monitoring, leak inspection, discharge testing, and steam trap inspection. It features easy-to-use touchscreen technology, making it user-friendly and highly accurate. Various analysis tools, from data to images, temperature, and sound analysis, are compactly housed in the device, making it convenient for portability. If you face challenges such as the following, we encourage you to experience the newly upgraded 'ULTRAPROBE15000'! - Reducing unplanned downtime - Cutting costs - Transitioning from time-based to condition-based greasing tasks - Visualizing equipment conditions rather than relying on intuition - Eliminating person-dependent maintenance tasks 【Features】 ■ Touchscreen ■ Direct synchronization of measurement data to DMS software via Wi-Fi ■ Ability to view FFT/time waveforms while measuring on-site ■ Built-in camera capable of capturing images with measurement information ■ Equipped with a laser pointer ■ Built-in IR thermometer ■ Data, sound, and image storage ■ Compatible software: Ultratrend DMS (Data Management System), UE Spectralyzer (Spectral Analysis Software)
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basic information
【Specifications】 ■Applicable Frequency: 20kHz to 100kHz (adjustable in 1kHz increments) ■Response Time: <10msec ■Display: Touchscreen ■Recording Format: WAV file format ■Infrared Temperature: -20℃ to 500℃ ■Camera Performance: 5.0 megapixels ■Memory: Stores up to 400 points ■Battery: Rechargeable lithium-ion (Li-ion) ■Operating Temperature: -18℃ to 50℃ ■Headset: Noise-canceling headphones ■Indicators: dB, frequency, battery level, and 16-segment bar graph ■Sensitivity: Detects a leak with a hole diameter of 0.127mm at 0.34bar (5psi) from a distance of 15m ■Threshold: 1×10-2 std.cc/sec to 1×10-3 std.cc/sec ■Dimensions: Dedicated portable case 55×47×20cm ■Weight: Pistol unit - 1.1kg Dedicated portable case - 8.6kg ■Warranty: 1 year *For more details, please refer to the catalog or feel free to contact us.
Price range
P5
Delivery Time
Applications/Examples of results
**Main Uses** - Bearing diagnosis - Implementation of condition-based lubrication programs - Air/gas leak inspection - Electrical diagnosis - Valve inspection - Steam trap inspection **Domestic Achievements** - Steel industry - Amusement industry - Chemical industry - Automotive industry - Food and beverage industry - Logistics industry - Power industry - Electronic components and semiconductor industry - Inspection services - Research and development
Detailed information
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Early detection of bearing abnormalities. Most causes of bearing failures are due to lubrication issues. Ultrasound can detect changes at the stage of poor lubrication, allowing for awareness before damage such as scratches occurs on the bearing. Early intervention reduces equipment downtime for maintenance and also lowers maintenance costs. Maintenance can be planned with more flexibility.
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Realizing a Condition-Based Lubrication Program. Many grease lubrication tasks are performed based on time schedules. However, is that schedule truly correct? Is the amount of lubrication appropriate? If the timing and amount of lubrication are inappropriate, it can lead to damage to the bearings. By monitoring the lubrication condition using ultrasonic diagnostic technology, it is possible to determine the appropriate timing and amount of grease lubrication, which contributes to the extension of bearing life.
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Conduct a leak test on the compressor to improve energy efficiency. As part of environmental protection, how about conducting a leak test for compressed air? Statistics show that compressors account for a very high percentage of energy used in plants, with about 30% being leaked. By identifying and repairing leaks, you can significantly contribute not only to CO2 reduction but also to cost savings for the company. Leak testing using ultrasonic technology is straightforward, allows for loss calculations, and provides a tangible sense of cost-effectiveness.
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Discharge testing can be performed safely and easily. It is possible to conduct discharge tests on various electrical equipment such as insulators, transformers, and switching devices. It is safe because you can scan the gaps without opening the cabinet doors to check for internal discharges. Diagnosis of corona, tracking, arcing, and mechanical looseness is possible.
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Company information
Tohoku Enterprise Co., Ltd. is a company that mainly engages in electrical and instrumentation contracting work for energy plants, as well as product development and sales aimed at improving plant operations and technology, starting with industrial imported equipment. Our company handles a wide range of industrial materials, including dust control products that manage dust with various specifications and functions, safety materials for regular inspections, and products related to safety and disaster prevention measures. Additionally, we provide technical support for electrical and instrumentation maintenance, as well as plant construction and project management services, so please feel free to contact us.