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  6. Would you like to start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?

Would you like to start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?

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last updated:Nov 14, 2024

東北エンタープライズ
東北エンタープライズ
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Ultrasonic equipment diagnostic device 'ULTRAPROBE15000' that handles bearing diagnosis, leak testing, discharge testing, and valve/steam trap inspection all in one unit.

The device can be used for various equipment and applications such as bearing condition monitoring, leak inspection, discharge testing, and steam trap inspection. It features easy-to-use touchscreen technology, making it user-friendly and highly accurate. Various analysis tools, from data to images, temperature, and sound analysis, are compactly housed in the device, making it convenient for portability. If you face challenges such as the following, we encourage you to experience the newly upgraded 'ULTRAPROBE15000'! - Reducing unplanned downtime - Cutting costs - Transitioning from time-based to condition-based greasing tasks - Visualizing equipment conditions rather than relying on intuition - Eliminating person-dependent maintenance tasks 【Features】 ■ Touchscreen ■ Direct synchronization of measurement data to DMS software via Wi-Fi ■ Ability to view FFT/time waveforms while measuring on-site ■ Built-in camera capable of capturing images with measurement information ■ Equipped with a laser pointer ■ Built-in IR thermometer ■ Data, sound, and image storage ■ Compatible software: Ultratrend DMS (Data Management System), UE Spectralyzer (Spectral Analysis Software)

    Analysis and prediction system
up15.png

Would you like to start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?

up15.png
up15.png
  • Related Link - https://www.tohoku-enterprise.com/products/innovat…

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basic information

【Specifications】 ■Applicable Frequency: 20kHz to 100kHz (adjustable in 1kHz increments) ■Response Time: <10msec ■Display: Touchscreen ■Recording Format: WAV file format ■Infrared Temperature: -20℃ to 500℃ ■Camera Performance: 5.0 megapixels ■Memory: Stores up to 400 points ■Battery: Rechargeable lithium-ion (Li-ion) ■Operating Temperature: -18℃ to 50℃ ■Headset: Noise-canceling headphones ■Indicators: dB, frequency, battery level, and 16-segment bar graph ■Sensitivity: Detects a leak with a hole diameter of 0.127mm at 0.34bar (5psi) from a distance of 15m ■Threshold: 1×10-2 std.cc/sec to 1×10-3 std.cc/sec ■Dimensions: Dedicated portable case 55×47×20cm ■Weight: Pistol unit - 1.1kg Dedicated portable case - 8.6kg ■Warranty: 1 year *For more details, please refer to the catalog or feel free to contact us.

Price range

P5

Delivery Time

Please contact us for details

Applications/Examples of results

**Main Uses** - Bearing diagnosis - Implementation of condition-based lubrication programs - Air/gas leak inspection - Electrical diagnosis - Valve inspection - Steam trap inspection **Domestic Achievements** - Steel industry - Amusement industry - Chemical industry - Automotive industry - Food and beverage industry - Logistics industry - Power industry - Electronic components and semiconductor industry - Inspection services - Research and development

Detailed information

  • UP15_Bearings_02.jpg

    Early detection of bearing abnormalities. Most causes of bearing failures are due to lubrication issues. Ultrasound can detect changes at the stage of poor lubrication, allowing for awareness before damage such as scratches occurs on the bearing. Early intervention reduces equipment downtime for maintenance and also lowers maintenance costs. Maintenance can be planned with more flexibility.

  • FrictionーTime

    Realizing a Condition-Based Lubrication Program. Many grease lubrication tasks are performed based on time schedules. However, is that schedule truly correct? Is the amount of lubrication appropriate? If the timing and amount of lubrication are inappropriate, it can lead to damage to the bearings. By monitoring the lubrication condition using ultrasonic diagnostic technology, it is possible to determine the appropriate timing and amount of grease lubrication, which contributes to the extension of bearing life.

  • UP15_Leak_02.jpg

    Conduct a leak test on the compressor to improve energy efficiency. As part of environmental protection, how about conducting a leak test for compressed air? Statistics show that compressors account for a very high percentage of energy used in plants, with about 30% being leaked. By identifying and repairing leaks, you can significantly contribute not only to CO2 reduction but also to cost savings for the company. Leak testing using ultrasonic technology is straightforward, allows for loss calculations, and provides a tangible sense of cost-effectiveness.

  • UP15_Electrical_03.jpg

    Discharge testing can be performed safely and easily. It is possible to conduct discharge tests on various electrical equipment such as insulators, transformers, and switching devices. It is safe because you can scan the gaps without opening the cabinet doors to check for internal discharges. Diagnosis of corona, tracking, arcing, and mechanical looseness is possible.

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Ultrasonic Equipment Diagnostic Device 'Ultraprobe 15000'

Ultrasonic Equipment Diagnostic Device 'Ultraprobe 15000'

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[Registration Closed] 2/25 Domestic First Release [Web Seminar] Introduction of the New Automatic Greasing System "OnTrak SmartLube"

  • Seminar・Event

This is an announcement for the 5th online seminar. In previous seminars, we introduced applications such as leak testing and bearing diagnostics as ways to utilize ultrasonic technology for maintenance. This time, we will introduce a new product. It is designed for bearing diagnostics and combines an always-on monitoring system compatible with IoT and an automatic lubrication device. Using ultrasonic technology, it is a new type of automatic lubrication system that supplies only the necessary amount of lubricant when the bearing requires it. I believe that lubrication with grease is often performed on a time-based schedule. But is it really okay to use the same cycle every time? The timing and amount of lubrication should vary depending on the operating conditions and environment of the equipment. The product we are introducing this time is an item that can transition lubrication from "time-based" to "condition-based." If you are interested, please be sure to watch. Date and Time: February 25, 2021 (Thursday) from 1:30 PM to 2:15 PM Please proceed to the following URL to register. https://zoom.us/webinar/register/WN_G9crqno2Q8OQzQF-nmg85w

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February Event - Free Participation [Web Seminar] Diagnosis of Rotating Equipment Using Ultrasonic Technology

  • Seminar・Event

This seminar will focus on bearing diagnostics within maintenance applications that utilize ultrasound. It is said that among predictive maintenance technologies, ultrasound is the first to detect signs of abnormalities in equipment. We will introduce how ultrasound can be used for monitoring the condition of bearings through several case studies and audio/waveform samples. Additionally, we will present a new IoT-related product that has not been announced in Japan, so please join us. This is a must-attend for those struggling with current maintenance, those looking to start predictive maintenance, and those considering the IoT integration of maintenance. Date and Time: February 3, 2021 (Wednesday) from 1:30 PM to 2:30 PM This webinar requires prior registration. Registration link: https://zoom.us/webinar/register/WN_rw6_w7QLTlWN991bngcVSw

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A must-see for maintenance beginners♪【Web Seminar】How to Utilize Ultrasonic Technology for Equipment Maintenance

  • Seminar・Event

This is the Equipment Maintenance Group of Tohoku Enterprise Co., Ltd. Thank you for your continued support. Our first Web seminar was held on the theme "How to Utilize Ultrasonic Technology for Equipment Maintenance," and we received a lot of positive feedback from many participants. We have received requests for a repeat session from those who could not attend, as well as from those who wish to introduce it to colleagues in other departments, so we will hold it again. We also welcome participants who attended the previous session. If you have any of the following concerns regarding maintenance, please join us: - Want to transition from reactive maintenance to predictive maintenance - Want to reduce downtime - Want to achieve cost reduction and energy savings - Want to minimize the inventory of spare parts - Facing difficulties in passing on skills due to a decrease in experienced personnel - Want to visualize the condition of equipment rather than relying on intuition This Web seminar requires pre-registration. For applications, please contact us directly.

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[Reception Closed] Achieving energy savings and cost reduction using ultrasonic technology. Free entry and exit.

  • Seminar・Event

Thank you for your continued support. This is the Equipment Maintenance Group of Tohoku Enterprise Co., Ltd. Last time, we discussed "How to Utilize Ultrasonic Technology for Equipment Maintenance," providing an overview of general maintenance using ultrasonic technology. This time, we will introduce the theme of "Energy Saving and Cost Reduction." Currently, countries are working towards reducing greenhouse gas emissions, which has become a significant challenge for companies as well. Additionally, cost reduction is a common issue that all companies struggle with. In this presentation, we will focus on leak inspection and steam trap inspection, which are some of the applications that can be implemented using ultrasonic equipment diagnostic devices. Significant losses due to unnecessary waste in factories occur daily in ways that are not visible, but did you know that these losses can be avoided with ultrasound? By conducting leak inspections with ultrasonic diagnostic devices, you can see how much energy and costs are being wasted. We will also introduce a simple method for diagnosing steam traps, which are often not maintained regularly. If you are interested, please join us.

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東北エンタープライズ

東北エンタープライズ

Service Industry

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Tohoku Enterprise Co., Ltd. is a company that mainly engages in electrical and instrumentation contracting work for energy plants, as well as product development and sales aimed at improving plant operations and technology, starting with industrial imported equipment. Our company handles a wide range of industrial materials, including dust control products that manage dust with various specifications and functions, safety materials for regular inspections, and products related to safety and disaster prevention measures. Additionally, we provide technical support for electrical and instrumentation maintenance, as well as plant construction and project management services, so please feel free to contact us.

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