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  6. Lightweighting of cast components through topology optimization design.

Lightweighting of cast components through topology optimization design.

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last updated:Mar 13, 2021

日之出水道機器 産業機械マーケティング
日之出水道機器 産業機械マーケティング
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Achieving weight reduction through the combination of topological optimization design and casting technology!

By utilizing topology optimization design and advanced casting techniques with excellent complex shape moldability, we can achieve extreme lightweighting of components while ensuring rigidity and strength. It also excels in aesthetic appeal, making it suitable for use as monuments or artworks. We provide one-stop support from design to prototyping, verification, and mass production supply.

    Steel
位相最適化画像_2.png

Lightweighting of cast components through topology optimization design.

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【Phase Optimization】 We will perform shape validity confirmation through structural analysis based on material configuration optimization (tribological optimization). 【Casting Methods Suitable for Complex Shapes】 Utilizing casting methods that excel in forming complex shapes, such as the lost-wax casting method and full-mold method, we will realize cast shapes as designed.

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Manufacturing of monitor stands

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Lightweighting through the combination of topological optimization design and casting technology.

Lightweighting through the combination of topological optimization design and casting technology.

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日之出水道機器

日之出水道機器 産業機械マーケティング

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We are a group of casting professionals that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we can quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★ Examples of challenges: - Struggling with small lot production - Having difficulties with the performance range of castings according to JIS standards - Managing a wide variety of low-volume production - Facing issues with design, development, production, procurement, assembly, and quality control of parts - Struggling to select iron castings, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Experiencing changes in machine accuracy due to thermal expansion of cast iron from temperature variations - Reevaluating supply chain management due to global risks - Feeling dissatisfied with the characteristics of casting components ★ Examples of Hinode's solutions: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for the characteristics and selection methods of castings

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