A variety of prototyping processes enable speedy casting prototypes!
We propose the optimal prototyping process for castings. We can flexibly accommodate your desired delivery time, quality, and cost, utilizing general sand casting and 3D printing for prototypes. We can handle a wide variety of materials (cast iron, aluminum castings, cast steel), shapes, and sizes. We also provide one-stop support for post-casting machining and mass production supply after prototype verification.
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basic information
【Prototype Holding Process】 - Sand Casting: A common casting method using wooden patterns (Estimated delivery time: 10 to 30 days) - Additive Manufacturing: Molds are produced using a 3D printer (Estimated delivery time: 5 to 15 days) - 3D Printer Lost Wax: Wax is produced using a 3D printer (Estimated delivery time: 1 to 3 weeks) - Machining: Produced from blocks through full machining (Estimated delivery time: 3 to 10 days) - Others, such as gypsum casting, etc.
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Applications/Examples of results
- Industrial machine parts - Automotive parts - Civil engineering and construction parts Many other achievements available
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We are a group of casting professionals that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we can quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★ Examples of challenges: - Struggling with small lot production - Having difficulties with the performance range of castings according to JIS standards - Managing a wide variety of low-volume production - Facing issues with design, development, production, procurement, assembly, and quality control of parts - Struggling to select iron castings, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Experiencing changes in machine accuracy due to thermal expansion of cast iron from temperature variations - Reevaluating supply chain management due to global risks - Feeling dissatisfied with the characteristics of casting components ★ Examples of Hinode's solutions: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for the characteristics and selection methods of castings