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  6. A waste drying device that significantly reduces the disposal costs of paper diapers, medical waste, and other industrial waste.

A waste drying device that significantly reduces the disposal costs of paper diapers, medical waste, and other industrial waste.

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Melt King MD

last updated:Feb 21, 2024

カッティングエッジ
カッティングエッジ
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Melt King MD, which can significantly reduce industrial waste costs by drying, volume reduction, and sterilization of disposable diapers, infectious waste, medical waste, and moisture-rich garbage.

Medical waste, such as diapers, is indirectly heated and dried by blocking the oxygen in the reduction chamber, achieving significant volume reduction. The reduction rate varies depending on the type of waste and moisture content, but up to 98% reduction is possible. Due to indirect heating, there is no dust scattering, and since it does not involve incineration, it is an environmentally friendly system that does not produce dioxins. The patented deodorization technology significantly reduces odors during heating, and the operating noise is quiet. Typically, managing and processing industrial waste incurs substantial costs, but by implementing this system, it is possible to drastically reduce processing costs, making it very economical. Both the reduction chamber and the deodorization chamber have a double structure, ensuring high safety. The processing temperature inside the reduction chamber is low, around 180°C, and since there is no oxidation reaction, the equipment lasts longer. It is equipped with a vibration detection device for emergency response. Since there is no combustion (oxidation reaction) of the waste in the reduction chamber, the processed material is not "ash" but rather combustible solid material. Most of the calorific value remains, allowing for the recycling of high-calorie solid fuel. Additionally, depending on the content of the processed material, recycling into feed or fertilizer is also possible. By introducing this system within the facility, rapid processing becomes possible, improving the sanitary environment of the facility.

    Other store equipment and suppliesWelfare and medical equipment
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A waste drying device that significantly reduces the disposal costs of paper diapers, medical waste, and other industrial waste.

ダイソー メルトキング MD.jpg
ダイソー メルトキング MD.jpg
  • Related Link - https://cuttingedge-tech.jp/product/waste/meltking…

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For example, medical waste generated in hospitals and similar facilities incurs a disposal cost of around 500 yen per kilogram. However, when dried with Melt King, it transforms into general waste with about one-tenth of the volume, reducing the cost to about 10 yen per kilogram, allowing for significant cost savings. It is possible to continue waste disposal without having to refuse contracts with waste disposal companies, providing peace of mind. It can also be used for processing important documents, and by handling it within the facility, it is possible to prevent the leakage of confidential and personal information. If you could provide the following details, I can calculate the current waste disposal costs and the cost benefits after the introduction of the equipment and send you a table: 1. The amount of waste generated each month 2. Types of waste: diapers: Kgs/month, gauze, etc.: Kgs/month, syringes, hoses, gloves, etc.: Kgs/month, others: Kgs/month 3. Current monthly disposal fees 4. Your facility's electricity contract unit price 5. Your facility's gas contract unit price

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Applications/Examples of results

General hospital, medical center, rehabilitation center, special nursing facility, elderly care facility, nursing home, waste collection service.

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Model number overview
Melt King DNX A device for drying and reducing vegetable scraps and food waste that contain a lot of moisture, generated in food factories, bento factories, hotels, resort facilities, and golf courses.

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Melt King MD, a waste drying, sterilization, and volume reduction processing device that can significantly reduce waste disposal costs by drying and reducing the volume of disposable diapers, infectious medical waste, masks, gauze, etc.

Melt King MD, a waste drying, sterilization, and volume reduction processing device that can significantly reduce waste disposal costs by drying and reducing the volume of disposable diapers, infectious medical waste, masks, gauze, etc.

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A waste drying treatment device that significantly reduces industrial waste costs by drying, sterilizing, and reducing moisture-rich raw garbage and food waste, with the possibility of recycling vegetable waste as fertilizer.

A waste drying treatment device that significantly reduces industrial waste costs by drying, sterilizing, and reducing moisture-rich raw garbage and food waste, with the possibility of recycling vegetable waste as fertilizer.

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A revolutionary active oxygen decomposition treatment device that eliminates the need for microorganisms and water supply and drainage, has no odor, and can dry and powder organic waste, sludge, aquatic plants, etc., at room temperature in just half a day.

A revolutionary active oxygen decomposition treatment device that eliminates the need for microorganisms and water supply and drainage, has no odor, and can dry and powder organic waste, sludge, aquatic plants, etc., at room temperature in just half a day.

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Polaris, an environmentally friendly active oxygen decomposition treatment device, can reduce solid waste such as plastics to ash at one three-hundredth of its volume without using fire, significantly lowering industrial waste costs.

Polaris, an environmentally friendly active oxygen decomposition treatment device, can reduce solid waste such as plastics to ash at one three-hundredth of its volume without using fire, significantly lowering industrial waste costs.

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Alpha Gaia Reactive Oxygen Species Decomposition Treatment Device

A groundbreaking invention born in Japan! The Alpha Gaia, an active oxygen organic waste decomposition treatment device, can dry food waste, excess sludge, aquatic plants, etc., at room temperature in a short time without the need for microorganisms or water supply and drainage, using only active oxygen.

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Active oxygen is the strongest substance with the highest oxidation capability on Earth. For example, it plays an essential role in maintaining life by instantly killing and decomposing bacteria and viruses that invade the human body through oxidation during respiration. However, it disappears in an instant. If it were to persist for a long time or be generated excessively, it would have a high oxidation effect that could destroy brain and body cells, leading to the extinction of all life forms on Earth. Until now, there has been no effective way to utilize this active oxygen. We invented a technology that generates a large amount of active oxygen in the atmosphere and developed a compact active oxygen generation device. Generally, organic matter consists of atoms such as carbon, hydrogen, and oxygen that are very strongly bonded, making it difficult to decompose even under strong acids, alkalis, high temperatures, or high pressures. Therefore, the only solution until now has been decomposition using microorganisms. Active oxygen can instantaneously break down the strong atomic bonds of organic matter, allowing Alpha Gaia to dry and powder food waste and sludge at room temperature without using microorganisms or water supply and drainage. It has been released as a device capable of reducing waste such as vegetable residues and excess sludge, pre-treating for compost fermentation/methane fermentation, and sterilizing and decomposing bacteria and viruses.

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カッティングエッジ

カッティングエッジ

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Our company sells industrial machinery and electronic devices. What sets us apart from others is our ability to discover excellent technologies and products born from small and medium-sized enterprises in Japan, and to promote and sell them both domestically and internationally. We have connections with various industries both in Japan and abroad, continuously exploring new technologies from around the world, and we are a company that gathers a wide range of the latest information. Currently, we are engaged in activities to promote Japan's hidden excellent products in collaboration with TATA, the largest conglomerate group in India. We sell waste decomposition treatment devices, cybersecurity tools for countering cyber attacks, HDD physical destruction devices, SSD physical destruction devices, SSD shredders, portable lithium-ion storage batteries, and more.

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