Cost reduction of 9.50 yen per unit! Introduction of a case study on the integrated production of motorcycle parts "drive plates," including mold design, precision shearing, and gas nitriding treatment.
This is a case study of the integrated production of motorcycle parts, specifically the "drive plate," which includes mold design, precision shearing, and gas nitriding treatment. We provide comprehensive services from mold design to press processing (precision shearing) and gas nitriding treatment. Coining is done up to a height of 5mm with a plate thickness of t=3.2mm. Previously, we used pin riveting, but by switching to press processing, we achieved a cost reduction to 9.50 yen per piece. 【Processing Details】 Product Name: Drive Plate Lot: Capable of handling up to 10,000 pieces/month Processing: Mold design → Press processing (precision shearing) → Gas nitriding treatment Coining is done up to a height of 5mm with a plate thickness of t=3.2mm. *For more details, please refer to the PDF available for download.
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Company information
Aitec Co., Ltd. is a company that manufactures and sells clutch and engine-related parts for two-wheeled and four-wheeled vehicles. Aitec promotes the slogan "Even small, shining in craftsmanship" and is capable of integrated production from pressing to assembly, centered around heat treatment. For transportation equipment parts, please feel free to contact Aitec Co., Ltd. 【Aitec Co., Ltd. Management Philosophy】 ☆Even small, shining in craftsmanship☆ We contribute to Japan as a technology-oriented nation through manufacturing that earns the trust and satisfaction of our customers. We pursue the happiness of all employees, both materially and spiritually, through the development of the company. 【Aitec Co., Ltd. Quality Policy】 We prioritize quality above all else and aim to create the highest quality products that satisfy our customers. To enhance customer satisfaction, each individual sets high goals and works towards achieving them through continuous improvement.