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  6. Permanent solution for screw hole repair! Mold screw hole repair insert screw hole restoration.

Permanent solution for screw hole repair! Mold screw hole repair insert screw hole restoration.

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last updated:Jan 02, 2025

日之出水道機器 メカニカルスティッチ部
日之出水道機器 メカニカルスティッチ部
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We will repair the damaged female threads, bolt holes, and broken female threads to the same size as the original.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

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Permanent solution for screw hole repair! Mold screw hole repair insert screw hole restoration.

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【Lineup】 ○S Bolt →Ensures airtightness and removes cracks →Well-thought-out screw structure achieves the pulling force of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate →Reinforcement and recovery of repair areas →Suppresses the force that tries to spread cracks and strongly reinforces the base material ○MS Bolt Hole Repair Insert →Female screw part to reinforce damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ●For more details, please contact us.

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<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Intake and exhaust pipes - Air claw bolt holes <Steelmaking and Iron & Steel Related Achievements> - Forging press frame - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor base - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing If you have any other questions, please feel free to contact us.

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Mechanical stitch metal repair method without heat application 'MS Method'

Mechanical stitch metal repair method without heat application 'MS Method'

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Bolt hole repair insert "MS Insert"

Bolt hole repair insert "MS Insert"

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MS Insert Operating Manual and Construction Procedure Manual

MS Insert Operating Manual and Construction Procedure Manual

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Proposal for Shortening Prototype Lead Time Using 3D Printing

Proposal for Shortening Prototype Lead Time Using 3D Printing

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日之出水道機器

日之出水道機器 メカニカルスティッチ部

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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.

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