Reproduction of hard-to-obtain parts and machine aids that enhance functionality.
Machine Aid is a technology for parts regeneration and functional enhancement based on reverse engineering, named by Inoue Manufacturing. We process or restore existing parts into superior components with improved functionality such as high hardness and wear resistance at low cost. This contributes to reducing the running costs of your equipment by enhancing the lifetime of parts and improving cost performance. We can regenerate even parts without drawings if you have old components. 【Recommended for those who:】 - Cannot obtain maintenance parts for their production equipment - Want to improve manufacturer genuine parts to increase productivity and extend lifespan - Want to reduce manufacturing costs through machinery improvements - Want to create original parts For more details, please contact us or download the catalog.
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basic information
【Parts Regeneration Process】 - Responds to requests even without drawings using 3D measurement with a digitizer. - Captures old parts as 3D models on CAD using a three-dimensional digitizer, creating model data that corrects worn or damaged areas. - Allows for confirmation by creating three-dimensional images within the 3D CAD. - Proposes redesigns to enhance productivity. - Provides added value that contributes to improving customer productivity and reducing costs, rather than just restoring parts. 【Flow from Order to Delivery】 - First, please feel free to contact us. → We will listen to your requests. - Physical items or drawings, etc. → If you have drawings, we will borrow them; if not, we will borrow the old parts. - Quotation → We will ask for your desired amount. - Inspection → We will perform accurate inspections to check if the captured model matches. - Production → We will manufacture according to your requested delivery date. → We can accommodate both mass production and small quantities. - Delivery → We will deliver by the date requested by the customer. ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Purpose】 ○ Achieving cost reduction by improving metal parts of special machinery and equipment ○ Manufacturing original special parts that are difficult to obtain ○ Producing substitutes for broken parts ● For more details, please contact us or download the catalog.
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Company information
Machining and metalworking are currently facing competition from overseas. Despite this challenging situation, there are several reasons why Inoue Manufacturing is steadily on the path to growth. One reason is the quality that meets our customers' needs. The metal parts processed using the know-how and technical skills we have cultivated over many years are well-regarded, and we receive high satisfaction from our customers. Furthermore, thanks to this reliable technical capability, unnecessary work does not occur during the manufacturing process, allowing us not only to meet the desired delivery dates but also to reduce costs. Another point to mention is the labor innovation that Inoue Manufacturing is undertaking. This is the "on-site improvement activities" conducted under the guidance of Nissan Motor's NPW Improvement Consulting Office. Through this initiative, we have been able to effectively utilize resources such as personnel and equipment, and we have established a system to implement the PDCA cycle to further develop these resources. This has allowed us to spend time on new customer development and the creation of original mold processing products. Everything is for our customers. Our challenges will continue.