Mold flow analysis 【Analyzed from the unique perspective of a molder.】
The group company owns 35 injection molding machines ranging from 35t to 1800t, capable of handling both small and large molded products.
We will check in advance the effects of product shape, resin characteristics, mold design, and molding conditions.
During product design, by evaluating moldability before mold design and improving design quality, we can reduce defects that occur in later processes and streamline the development process. We will assist our customers in developing high-value-added products by utilizing not only specialized knowledge and design techniques related to resin, which are essential for the structural, mechanical, and housing design of resin products, but also know-how and analytical techniques from the manufacturing process.
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basic information
The success of a project depends on how to prevent various issues that arise in the injection molding process, as well as the resulting cost increases and delays in delivery. It is important to consider in advance how product shape, resin characteristics, mold design, and molding conditions affect the production of good quality products. By utilizing analysis tools and simulations during the design phase, it is possible to prevent product defects before they occur.
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Applications/Examples of results
- Filling analysis - Holding pressure analysis - Warpage analysis - Mold cooling analysis - Gate position analysis - Prediction of required clamping force - Sink mark analysis (prediction of position and depth) - Position of weld lines and voids - Quality prediction (quality of model appearance and structural properties) - Cooling quality analysis (solidification time difference, surface temperature difference, cooling quality) - Runner balance analysis (optimization of sprue, runner, and gate)
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Company information
We manage everything from design, planning, mold manufacturing, processing, assembly, storage, to delivery in a comprehensive manner. Our group company owns 35 injection molding machines ranging from 35t to 1800t, handling both small and large molded products. [Machinery and Equipment] 3D CAD SolidWorks Pro-ENGINEER Wildfire OneSpace Designer Modeling 2D CAD CADPAC CREATOR CADPAC WIN4 OneSpace Designer Drafting (ME10) 3D CAE Autodesk Moldflow Adviser Advanced (mold flow analysis, 3D analysis) Mold Adviser Release 7.0 (mold flow analysis) Pro-Mechanica (structural and strength analysis) [Injection Molding Machines] 35t to 1800t, a total of 35 machines.
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