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  4. A new surface inspection technology using megahertz ultrasonic oscillation—ultrasonic probes utilizing components with iron plating on polyimide film.
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  • Sep 24, 2024
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Sep 24, 2024

A new surface inspection technology using megahertz ultrasonic oscillation—ultrasonic probes utilizing components with iron plating on polyimide film.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed a new component inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of objects. This method applies the measurement and analysis technology of "sound pressure and vibration" through the control of original ultrasonic probe oscillation. We provide consulting and explanations of ultrasonic evaluation technology through the development of ultrasonic probes tailored to the purpose (vibration modes propagating on the surface of objects). This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the object. In particular, this fundamental technology serves as a new evaluation parameter for ultrasonic vibrations, utilized in surface inspection of substrate components and pre-evaluation of precision cleaning parts, leveraging the response characteristics derived from combinations of oscillation and reception. By measuring, analyzing, and evaluating the dynamic characteristics of ultrasonic waves related to the propagation phenomena of surface elastic waves, we have enabled effective use tailored to the purpose (evaluation) through the construction and modification of logical models.
Surface inspection technology
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ポリイミドフィルムに鉄めっきを行った部材を利用した超音波プローブVer4.pdf[4187163]

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Ultrasonic probe using components with iron plating on polyimide film

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Ultrasonic control system using ultrasonic probes

Control system using ultrasonic oscillation probe and receiving probe.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more, utilizing ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, it serves as an applied system technology. The key point is the utilization method of surface elastic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address this as an original nonlinear resonance phenomenon (Note 2). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon This occurs when the generation of harmonics caused by original oscillation control is realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance phenomena.

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Basic Research System on Ultrasonic Cleaning

We have developed a "basic experimental system" for ultrasonic cleaning.

The Ultrasonic System Research Institute has developed a "Fundamental Experimental System" related to ultrasonic cleaning that applies the "ultrasonic system using degassing and microbubble control." - Experimental examples of the developed system - Confirmation of the cleaning effect of cavitation Confirmation of the acceleration effect Confirmation of the cleaning effect by acoustic flow Confirmation of the cleaning effect by liquid circulation Confirmation of the interaction between cavitation and liquid circulation Confirmation of the interaction between the cleaning object and the cleaning tank ..... Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autocor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Ultrasonic oscillation control technology that combines multiple sweep oscillations.

Control technology for nonlinear ultrasonic sweep oscillation based on the classification of ultrasonic propagation phenomena.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibrations propagation. Based on this classification, we have developed a nonlinear sweep oscillation control technology for ultrasound using a nonlinear resonant ultrasonic oscillation probe. This ultrasonic sweep oscillation control technology method controls the linear and nonlinear resonance effects according to the main frequency (power spectrum) of the dynamic characteristics (changes in nonlinear phenomena) related to the propagation state of the ultrasound. From previous experiments and data measurement analyses, we have been able to classify effective utilization methods into the following four recommended controls: 1: Two types of sweep oscillation control (linear type) 2: Three types of sweep oscillation control (nonlinear type) 3: Four types of sweep oscillation control (mixed type) 4: Dynamic control (variable type) based on the combinations above Furthermore, the variable type can be classified into the following three control types based on the sweep oscillation conditions: 1: Linear variable control type 2: Nonlinear variable control type 3: Mixed variable control type (dynamic variable type)

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Megahertz ultrasound oscillation control device using an original ultrasonic probe.

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Manufacturing, development, and consulting for ultrasonic cleaning machines.

Manufacturing, development, and consulting for ultrasonic cleaning systems tailored to tank sizes according to the purpose.

The Ultrasonic System Research Institute has developed measurement, analysis, and evaluation techniques regarding the effects of changes from standard sizes on ultrasonic propagation states for standard-type ultrasonic devices that allow for easy ultrasonic control. By applying this technology, we manufacture, develop, and provide consulting for ultrasonic systems tailored to the desired tank size. Device Overview * Ultrasonic System (Ultrasonic Cleaner) 1: Ultrasonic 2: Ultrasonic Tank 3: Circulation Pump (Deaeration and Microbubble Generation Liquid Circulation System) 4: Timer Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate) Note: "R" is a free statistical processing language and environment autcor: Autocorrelation Analysis Function bispec: Bispectrum Analysis Function mulmar: Impulse Response Analysis Function mulnos: Power Contribution Rate Analysis Function

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Surface treatment technology using fine bubbles and ultrasound.

Relaxation and uniform treatment of surface residual stress using ultra-fine bubbles and megahertz acoustic flow control.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Nonlinear Oscillation Control Technology of Ultrasound ――Sweep Oscillation Know-How――

Development technology for dynamic control systems using ultrasound.

The Ultrasonic System Research Institute has developed a new nonlinear sweep oscillation control technology for ultrasound, utilizing the nonlinear vibration phenomena of surface elastic waves. Regarding complex vibration states: 1) Linear phenomena and nonlinear phenomena 2) Interactions and the acoustic characteristics of various components 3) Sound, ultrasound, and surface elastic waves 4) Low frequency and high frequency (harmonics and subharmonics) 5) Oscillation waveform and output balance 6) Oscillation control and resonance phenomena ... Based on the above, we optimize a new evaluation method for surface elastic waves using a statistical mathematical model based on sound pressure measurement data. Ultrasonic cleaning, processing, stirring, ... surface inspection, ... nanotechnology, ... applied research ... various responses are possible. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function

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Megahertz ultrasonic cleaner (consulting available)

Sound flow control technology

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring, based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Original Nonlinear Resonance Phenomenon The resonance phenomenon of ultrasonic vibrations occurs when the generation of harmonics caused by original oscillation control is realized at high amplitudes through resonance phenomena. We believe that this technology can be utilized in various fields, and we are implementing proposals in various consulting services.

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Development of megahertz ultrasonic oscillation control technology using ultrasonic cleaners.

Combination technology of function generator and ultrasonic probe

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probe to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring, based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is to confirm the ultrasonic propagation characteristics of the target object, and it is important to set the oscillation conditions of the function generator as a control method for the original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This refers to the resonance phenomenon of ultrasonic vibrations that occurs when the generation of harmonics caused by original oscillation control is realized at a high amplitude due to resonance phenomena.

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