Vacuum chamber (made of aluminum honeycomb panel)
Vacuum chamber (made of aluminum honeycomb panel)
Compared to conventional aluminum and stainless steel processed vacuum chambers, we achieved significant weight reduction while maintaining rigidity and approximately 20% cost reduction.
In conventional vacuum chambers made from aluminum or stainless steel, there were limits to cost reduction. By using aluminum honeycomb panels, we achieved significant weight reduction while maintaining equivalent rigidity and allowable deflection, resulting in a cost reduction of about 20%. We also passed repeated durability tests under a load of 10 tons per square meter in a vacuum, and these panels are now being used in actual manufacturing lines. We are flexible in accommodating everything from custom-made one-off products to mass-produced items. For quotes, inquiries about products, or to request catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/). You can view the PDF data of case studies from the "Download" section.
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basic information
■Cost Reduction Thanks to the effect of reduced material costs through weight reduction, cost savings that were not achievable with conventional solid wood, welded structures, and castings are now possible. ■Lightweight and Rigidity With approximately 90% of the panel volume being air, significant weight reduction is possible, while maintaining high rigidity with a hexagonal honeycomb core. ■High Precision Orders with flatness of 0.05mm/m and parallelism of 0.05mm/m are also possible. ■Machinability Not only flat panels but also curved surfaces and rod-shaped aluminum honeycomb panels can be produced. Additionally, almost all machining processes applicable to conventional aluminum materials, such as tapping, countersinking, through holes, openings, notches, and pocket machining, can be performed. ■Custom Production We have established a production system that can accommodate everything from one-off custom orders to mass production. For quotes, inquiries about products, and requests for catalogs, case studies, or cut samples, please visit our website (http://www.morishin.com/).
Price information
Prices may vary depending on quantity and specifications, so please feel free to contact us.
Delivery Time
※Delivery times may vary depending on quantity and specifications, so please feel free to contact us.
Applications/Examples of results
Vacuum chamber
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Company information
Morishin's aluminum honeycomb panels are used in fields such as aerospace, military, semiconductors, solar cells, LCDs, glass, vacuum equipment, printing machines, processing machines, medical devices, railways, manufacturing equipment, jigs, and furniture/interior design, where lightweight, high strength, high precision, and high reliability are required. Thanks to Morishin's flexible production methods, which can accommodate everything from one-off prototypes to mass-produced items, we have collaborated with leading companies in various fields from development to mass production stages. The results of these efforts have contributed to the accumulation of Morishin's achievements and know-how today. You can view the PDF data of the honeycomb panel handbook from the "Download" section. For requests for quotes, inquiries about products and technology, or requests for catalogs, case studies, and cut samples, please contact us through the "Contact" section on our website (http://www.morishin.com).